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Discussions => Instrument Design, Construction and Repair => Topic started by: Chris Ryall on September 14, 2011, 09:18:07 AM

Title: The 21st Century Box
Post by: Chris Ryall on September 14, 2011, 09:18:07 AM
I've been waiting for the British entry level poll to end, but voting is no longer 'steady' and it's now a matter of waiting until polls close for Peter Snow to dust off his ol' swingometer. 

Having looked out some new kit in the past 7 years, I'm deeply impressed with some of the innovation going on. At Ch.Ars there were some intriguing novelties in Gurdy lutherie.  Here are melodeon/accordeon examples from my own experience


This is intended as a Blue Skies thread.  Ideas for structural redesign of the melodeon taking full  advantage of 21st Century materials.  I'd like to exclude 'midi' and keep to physical music making, but otherwise anything goes. Laminate box walls (titanium alloy even?), magnesium reed blocks as per motor-bike engines, carbon fibre bellows, superglued ceramic reeds. We could discuss different box shapes or 'ergonomic' keyboards.

We are after a light, perhaps compact multi voice box that plays like a nightingale, and might be amenable to scale manufacture. Despite what happened to poor M Loffet - bought in parts are allowed!  We'd like it a bit cheaper than the otherwise lovely walnut a cabinet maker luthier produces. Frans has shown us what can be done in deluxe finishes (car paint, apparently) - or we can use laminates if we want grain to show.

Please - I'd like this to be a 'reflective' rather than reactive thread, so do 'sleep on it' before you post. Makers, engineers and materials scientists particularly welcome!  :P
Title: Re: The 21st Century Box
Post by: rmenhinick on September 14, 2011, 10:33:24 AM
Sorry if this is considered "reactive" but it seems a good point to mention the thread about Peter "Stormy" Hyde's Foam constructed boxes which certainly seem to fit the criteria which you have set - i.e. modern materials selected for their superior properties - in this case strength and lightness from boat-building foam sheet.   http://forum.melodeon.net/index.php/topic,7117.0.html

Boat building materials have a lot of promise - I used to compete in kayak and canoe slalom where advanced materials like carbon-fibre/epoxy-resin laminates are widely used to create complex hull shapes with great strength and rigidity while being incredibly lightweight. The basic melodeon "box" and keyboard cases could easily be formed using carbon laminate for a very light and strong chassis on which to mount the reeds and mechanisms. .

..Hmm an all carbon box would certainly look pretty cool!


Title: Re: The 21st Century Box
Post by: Christopher K. on September 14, 2011, 10:47:06 AM
As a universal standard, single row German style accordions should all have stops that are down for on, or if it has to be the other way around, stops that don't fall when up. This is 19th century technology. I know, I know! Tradition trumps all, and stops on a single row  like the ports on a Buick. But a better idea is a turning knob that looks like a traditional stop and works a mechanism inside that moves the slider. For a more contemporary look, a single streamlined dial or switch working the same mechanism.

Hohner should offer swing and dry tuning options. Also options for octave reeds in Erica and Corso.

There was (still is?) a manufacturer of Styrian accordions that was building the casework from CFRP. With so many reeds, this seemed to me like a good idea to reduce weight. I guess the downside is the cost compared to plywood.
Title: Re: The 21st Century Box
Post by: oggiesnr on September 14, 2011, 11:55:15 AM
Point of clarification please. 

Are you looking for a box which will be cheap enough for most people at least to be able to think about buying or for a box at the top end of the market that we'll all go "wow" over but realistically never do more than drool over?

Steve
Title: Re: The 21st Century Box
Post by: Chris Ryall on September 14, 2011, 04:01:55 PM
Are you looking for a box which will be cheap enough for most people at least to be able to think about buying or for a box at the top end of the market that we'll all go "wow" over but realistically never do more than drool over?  Steve

Most present stuff is on circa 1930's designs and materials have moved on.  So it could be 'a better/lighter/stronger/sweeter voicing quality box', or a way of making that quality affordable. Blue Sky thinking is in order. No immovable preconceptions.

Sorry if this is considered "reactive"

Not at all. In fact a styrofoam inner construction, with a few necessary struts and carbon-fiber-reinforced polymer shell is definitely worthy of consideration.  We might even save on the paint job. What'd you make your reed blocks from? 

Hydraulic coupling from buttons to the air valves anyone?
Title: Re: The 21st Century Box
Post by: Gary P Chapin on September 14, 2011, 04:46:03 PM
As a universal standard, single row German style accordions should all have stops that are down for on.
How would you operate them with your chin for THE BIG FINISH?
 :D
Title: Re: The 21st Century Box
Post by: Cooper on September 14, 2011, 04:50:31 PM
As a universal standard, single row German style accordions should all have stops that are down for on.
How would you operate them with your chin for THE BIG FINISH?
 :D
teeth and a big mouth ;-
Title: Re: The 21st Century Box
Post by: ACE on September 14, 2011, 04:51:12 PM
How about a 'fly by wire' keyboards which will just open the pads without all the old lever mechanisms.
Title: Re: The 21st Century Box
Post by: oggiesnr on September 14, 2011, 06:46:33 PM
I've been thinking about this and IMHO there are times when "leave well alone" comes to mind.

Whilst the technology and materials have changed little over the years they have the great advantage of being repairable (OK in some cases by a Theo etc) and "bodgeable" if needed.  As soon as you get into more esoteric materials then repairability becomes an issue.

As an example, my first car was a Triumph Toledo, old, solid and I could do all the basic maintenance and troubleshoot on it and even replace bits as required.  My current vehicle (a Ford Transit with engine management etc) I don't know where to start with, if it goes wrong it's the AA and then prbably a tow to a garaage as even their patrols can't repair most faults (or even find them if it's a chip in the EM that's faulty).

Steve
Title: Re: The 21st Century Box
Post by: Lester on September 14, 2011, 08:40:54 PM
As an example, my first car was a Triumph Toledo, old, solid and I could do all the basic maintenance and troubleshoot on it and even replace bits as required.  My current vehicle (a Ford Transit with engine management etc) I don't know where to start with, if it goes wrong it's the AA and then probably a tow to a garage as even their patrols can't repair most faults (or even find them if it's a chip in the EM that's faulty).

Spot on Steve  ;D
Title: Re: The 21st Century Box
Post by: george garside on September 14, 2011, 10:16:47 PM
I've been thinking about this and IMHO there are times when "leave well alone" comes to mind.

 As an example, my first car was a Triumph Toledo, old, solid and I could do all the basic maintenance and troubleshoot on it and even replace bits as required.   Steve

I  thought the toledo was relatively modern & certainly complicated  compared with the 2 cyl Jowett Bradford that I cut my motoring teeth on. The whole thing could be taken apart with a minimal toolkit and its reliability was so;mething in the region of 100%.  IN box terms rather like the good old pokerwork & erica which used to be very affordable & longlasting.  Surely the wit of 21st century man could be turned to  producing  pokerworks of pre war quality & bugger the high tech stuff!

george ;)
Title: Re: The 21st Century Box
Post by: Rob2Hook on September 14, 2011, 10:28:29 PM
Trouble with cars is that nowadays they don't need much care.  I used to check everything weekly  - the other day I was embarrased to have the garage point out there was no oil in the sump...

Making a case for a melodeon should be easy with an alloy extrusion at the corners to slot in a foam/GRP composite or similar much the same way the plywood panels are fitted in an Oakwood.  Forget fly-by-wire, the old technology is probably the lightest.  Injection moulding of reedblocks seems attractive at first, except I doubt wax would stick to many of the suitable plastics, nor a facing material - requires more thought...

Rob.
Title: Re: The 21st Century Box
Post by: Peter_T on September 14, 2011, 11:03:36 PM
Today saw  a report in BBC news of a trumpet made in wood - 120 parts, playable with expert care.http://www.bbc.co.uk/news/uk-england-bristol-14910831][url]http://www.bbc.co.uk/news/uk-england-bristol-14910831 (http://[url)[/url]

Not suggesting wood from scratch, but how about 3D printing? Originally for prototyping, now for small runs. http://en.wikipedia.org/wiki/3D_printing (http://en.wikipedia.org/wiki/3D_printing)
Title: Re: The 21st Century Box
Post by: Pete Dunk on September 14, 2011, 11:12:47 PM
Injection moulding of reedblocks seems attractive at first, except I doubt wax would stick to many of the suitable plastics, nor a facing material - requires more thought...

Leather would probably do the job with a contact cement like Bostik or Evostick. Many plastics take screws quite well. I think there's a fair bit of mileage in injection moulding, it certainly shouldn't be rejected out of hand. Plastics would be stable regardless of humidity, an important factor for many players worldwide. Let's not get too obsessed with traditional materials being the best.

I'm a great fan of wood, it has a natural beauty that's hard to beat but good quality timber, quarter sawn and kiln dried is expensive, dense and heavy! If you want it pretty as well it just piles on the cost. Somewhere in the middle there is an ideal box. Well made, brilliant design, lightweight, stable construction, built to last a lifetime and beyond, made from re-cycled plastic bottles (Eek!)  ;D
Title: Re: The 21st Century Box
Post by: IanD on September 14, 2011, 11:14:15 PM
I've been waiting for the British entry level poll to end, but voting is no longer 'steady' and it's now a matter of waiting until polls close for Peter Snow to dust off his ol' swingometer. 

Having looked out some new kit in the past 7 years, I'm deeply impressed with some of the innovation going on. At Ch.Ars there were some intriguing novelties in Gurdy lutherie.  Here are melodeon/accordeon examples from my own experience

  • Gaillards humpback whale sized airhole, and thinned wood that vibrates with the low notes, aluminium panels inside
  • Oakwood's structural incorporation of plywood - strength without weight.
  • Van der Aa's amazing compactness (he grinds the plate edges down)

This is intended as a Blue Skies thread.  Ideas for structural redesign of the melodeon taking full  advantage of 21st Century materials.  I'd like to exclude 'midi' and keep to physical music making, but otherwise anything goes. Laminate box walls (titanium alloy even?), magnesium reed blocks as per motor-bike engines, carbon fibre bellows, superglued ceramic reeds. We could discuss different box shapes or 'ergonomic' keyboards.

We are after a light, perhaps compact multi voice box that plays like a nightingale, and might be amenable to scale manufacture. Despite what happened to poor M Loffet - bought in parts are allowed!  We'd like it a bit cheaper than the otherwise lovely walnut a cabinet maker luthier produces. Frans has shown us what can be done in deluxe finishes (car paint, apparently) - or we can use laminates if we want grain to show.

Please - I'd like this to be a 'reflective' rather than reactive thread, so do 'sleep on it' before you post. Makers, engineers and materials scientists particularly welcome!  :P

When I was discussing my "21st century melodeon" ideas with Jerry Tozer, one of the ideas I had was to flat-mount all the reeds for a 2.5 row 2-reed box by CNC milling the reed chambers out of a solid block of ply -- in fact doing it out of aluminium would have been better but didn't suit the person planning to do the construction.

This would not only mean you could have individual ideally shaped (whatever that was) reed chambers with the minimum amount of free space, but would be light (since a lot of the material is milled away) and very rigid, and very fast to do once set up. The reeds (if on normal reed plates) could be held down direct to the aluminium with screws into tapped holes, with no problem with flatness or warpage and a very rigid coupling between the reed frame and the "reed block" -- no resonances like the ones we were talking about that need reed block straps.

Also the "reed block" could be made easily swappable like Stormy Hyde was talking about, for switching keys :-)
Title: Re: The 21st Century Box
Post by: Lester on September 14, 2011, 11:18:35 PM
Worth looking at for 21st century tools for traditional melodeons

http://www.youtube.com/watch?v=6qAaNlVZHnw&feature=share (http://www.youtube.com/watch?v=6qAaNlVZHnw&feature=share)

https://www.facebook.com/media/set/?set=a.1816239605545.2091037.1226742509 (https://www.facebook.com/media/set/?set=a.1816239605545.2091037.1226742509)
Title: Re: The 21st Century Box
Post by: IanD on September 14, 2011, 11:22:07 PM
Worth looking at for 21st century tools for traditional melodeons

http://www.youtube.com/watch?v=6qAaNlVZHnw&feature=share (http://www.youtube.com/watch?v=6qAaNlVZHnw&feature=share)

https://www.facebook.com/media/set/?set=a.1816239605545.2091037.1226742509 (https://www.facebook.com/media/set/?set=a.1816239605545.2091037.1226742509)

Indeed -- but I think his reed blocks are still a heap of bits of wood glued together. CNC milling from solid would mean every reed could have exactly the cavity size and shape it needed, whatever that turned out to be...
Title: Re: The 21st Century Box
Post by: Peter_T on September 14, 2011, 11:25:38 PM
Just trying to think what might be durable, flexible and waterproof for the bellows. Recent high-tech sail-cloths suggest themselves. Don't know the fatigue specs on fold-reversals, though.
Title: Re: The 21st Century Box
Post by: Pete Dunk on September 14, 2011, 11:29:55 PM
The reeds (if on normal reed plates) could be held down direct to the aluminium with screws into tapped holes

Therein lies a problem. Aluminium doesn't take a thread well and wears very quickly. Built in obsolescence guaranteed. For a long life box think again!
Title: Re: The 21st Century Box
Post by: Chris Ryall on September 15, 2011, 07:54:19 AM
My BMW bike had aluminium cylinders 25 years ago and the current blocks are made in magnesium.  I'd be willing to bet money that these are clever alloys  ::)  Yes, we'd torque the screws!  :Ph

I've had another 'sea change' idea overnight. At present we run a lever to a paddle covering 2 holes .. which then runs to completely separate blocks of reeds. This means 2 sets of resonance chambers.  If one is in 'low voice'  probably space wasted for the high voice companion.

How about smaller, lighter, faster single hole key/lever/valve mechanism? Then a single resonance chamber?  As we are CADing and milling the block we now have space to truly tune this space to resonate for the reed pair in question. There would be tone change and experiment required

We then mount all 4 reeds (this for 2 voice* box) on a single plate, fix and do any voice register switching on the other side. Any space available beyond the plate might also be considered for acoustic tuning.

Our plates would probably be different sizes in this concept. I guess reed makers would do a single larger size and we'd mill them to fit the grid at luthier stage.  VabderAa does this already, and also fixes his plates with a screw (I'm told) rather than wax.

It might even offer space for more than 21 keys - albeit a mere dust trap on a D/G  ;)

*3 voices make for fair expense if a reed should break!
Title: Re: The 21st Century Box
Post by: IanD on September 15, 2011, 05:43:37 PM
The reeds (if on normal reed plates) could be held down direct to the aluminium with screws into tapped holes

Therein lies a problem. Aluminium doesn't take a thread well and wears very quickly. Built in obsolescence guaranteed. For a long life box think again!

Thread inserts?

Though I'd have thought a thread tapped into a 10mm thick aluminium block is going to have plenty of strength to hold a reed down, given that you're not going to screw it in and out hundreds of times...
Title: Re: The 21st Century Box
Post by: Chris Ryall on September 15, 2011, 11:43:12 PM
Someone (not sure it was Frans) told me the vanderAa's have screwed in reed plates.

(http://image.wetpaint.com/image/2/sG2DaitH3rIGn3NVbtCykQ892/GW131H66)  Please note,  we need to be careful in mixing materials if the 'stuff' of the box is to vibrate.  The reflection/transmission ratio for sound at an interface varies with square of the difference in acoustic impedance (more solid things don't impede sound, think "railway tracks").  Wood to wood to wood is similar impedance value, low difference, most sound transmitted.

Aluminium to styrofoam to carbon fibre  ??? I suspect a lot of sound might never get out

Title: Re: The 21st Century Box
Post by: juker on September 16, 2011, 07:46:02 AM
er....I'll have to take your work on that one Chris ;D
Title: Re: The 21st Century Box
Post by: rees on September 16, 2011, 09:14:35 AM


When I was discussing my "21st century melodeon" ideas with Jerry Tozer, one of the ideas I had was to flat-mount all the reeds for a 2.5 row 2-reed box by CNC milling the reed chambers out of a solid block of ply -- in fact doing it out of aluminium would have been better but didn't suit the person planning to do the construction.

This would not only mean you could have individual ideally shaped (whatever that was) reed chambers with the minimum amount of free space, but would be light (since a lot of the material is milled away) and very rigid, and very fast to do once set up. The reeds (if on normal reed plates) could be held down direct to the aluminium with screws into tapped holes, with no problem with flatness or warpage and a very rigid coupling between the reed frame and the "reed block" -- no resonances like the ones we were talking about that need reed block straps.

Also the "reed block" could be made easily swappable like Stormy Hyde was talking about, for switching keys :-)


A certain Welsh concertina maker mills his reed blocks from waterproof MDF (as used by kitchen fitters). It is very stable.

Title: Re: The 21st Century Box
Post by: Chris Brimley on September 16, 2011, 09:59:29 AM
Quote
in fact doing it out of aluminium would have been better

That takes me back to my days in the aircraft industry in the very early 70's! The company I worked for had developed computer-controlled integral aluminium milling of aircraft panels, for the same reasons of maximum lightness and strength.  (They also used shot-peening afterwards for stress-relief purposes, which prevented fatigue fracture, though I don't suppose that technique would be needed here.)
Title: Re: The 21st Century Box
Post by: Anahata on September 16, 2011, 10:29:55 AM
we need to be careful in mixing materials if the 'stuff' of the box is to vibrate.
...
Aluminium to styrofoam to carbon fibre  ??? I suspect a lot of sound might never get out

Most of the sound comes out as a result of airflow chopped by the vibrating reed. How much sound is contributed by transmission through the box vibration? Very little, and I'm not even sure if it's desirable, e.g. in loudspeaker construction you generally don't want the box panels vibrating.

I'd guess quite a lot of sound comes though the bellows too, and again I don't know if that enhances or worsens the overall sound.

What you do need is rigidity and some mass in the reed block so the reed vibrations don't interfere with each other, as discussed elsewhere in the thread about strapping the blocks together. Apart from that, it's just an airtight box that you want as light and strong as possible - hence the success of foam construction ?
Title: Re: The 21st Century Box
Post by: Chris Ryall on September 16, 2011, 03:53:29 PM
er....I'll have to take your work on that one Chris ;D

Basic training stuff in all medical ultrasound departments!  Basically interfaces reflect (there are ways to prevent this).

Just to pick up anahata's point - is it only the chopped airstream? There are paddles etc in the way and some box designs have quite complex paths. Also for the simple ones - qute different tones so something mechanical is in play?

If it is all in the air flow - that's something else we could work on.  Present boxes radiate most of their sound sideways.   Pignol demo'd this to us last month - turning on his feet.
Title: Re: The 21st Century Box
Post by: IanD on September 16, 2011, 09:16:10 PM
er....I'll have to take your work on that one Chris ;D

Basic training stuff in all medical ultrasound departments!  Basically interfaces reflect (there are ways to prevent this).

Just to pick up anahata's point - is it only the chopped airstream? There are paddles etc in the way and some box designs have quite complex paths. Also for the simple ones - qute different tones so something mechanical is in play?

If it is all in the air flow - that's something else we could work on.  Present boxes radiate most of their sound sideways.   Pignol demo'd this to us last month - turning on his feet.

The acoustics of a free reed instrument pretty much dictate that the vast majority of the sound comes out through the air, not through the structure, and that's exactly how it should be. Ultrasound is exactly the opposite, for similarly good reasons. Drawing analogies between the two is as valid as comparing the desirable acoustic properties of a violin and a xylophone :-)

The vibrating mass of a reed is tiny, otherwise the sound would carry on quite loudly when you close a valve because the reed vibrates for quite some time.
Title: Re: The 21st Century Box
Post by: Anahata on September 16, 2011, 09:45:41 PM
If it is all in the air flow - that's something else we could work on.  Present boxes radiate most of their sound sideways.

Like the Dino Baffetti Black Pearl and others that have a row of holes facing forwards as well as the side-facing grille?
Or the boxes that have extra grille holes near the keys to compensate for the inner row palletes being less exposed (inner row notes do sound duller than outer row notes without that construction)
Steirische Harmonikas have forward facing holes on the bass end too. The little metal trumpet flares are purely for show, but I wouldn't be surprised if the holes in the middle of them gave a harder edge to the bass sound as heard from the front.

The vibrating mass of a reed is tiny, otherwise the sound would carry on quite loudly when you close a valve because the reed vibrates for quite some time.

Good catch.
Actually there is some sound after the valve closes, especially on big bass reeds, but I'm pretty sure that's heard though through the bellows.
Title: Re: The 21st Century Box
Post by: Pete Dunk on September 16, 2011, 11:44:11 PM
Thread inserts?
Certainly. One of the readily available brass inserts would do the job.

Quote
Though I'd have thought a thread tapped into a 10mm thick aluminium block is going to have plenty of strength to hold a reed down, given that you're not going to screw it in and out hundreds of times...
Yes, that's a fair point. Threads and aluminium still make my teeth itch though, call me old fashioned if you will ...
Title: Re: The 21st Century Box
Post by: rmenhinick on September 17, 2011, 08:17:03 AM
.... One of the readily available brass inserts would do the job.

Hmm dissimilar metals in contact ... a bit of salty water and it might produce enough current to run a MIDI interface  ;D
Title: Re: The 21st Century Box
Post by: oggiesnr on September 17, 2011, 09:33:32 AM
Silicone rubber (either pre-extruded or applied like a sealant) instead of wax?

Steve
Title: Re: The 21st Century Box
Post by: Theo on September 17, 2011, 09:54:32 AM
Silicone rubber (either pre-extruded or applied like a sealant) instead of wax?

Steve

Could you list the advantages please?  I can tell you several reasons not to use silicone having had to undo several sets of reeds that had been fixed with the stuff by well-meaning botchers amateurs.
Title: Re: The 21st Century Box
Post by: Chris Ryall on September 17, 2011, 10:27:50 AM
Won't need fixative on the Rya21™ product. It's about as dated as dentures. I'm going to mount the reed plates touching and screw fix them. Materials have moved on and even dentists now fix their plates with self tappers! (Squeamish members do please pause before opening attached scan reconstruction) >:E   If it works in bone, surely aluminium or wood will be OK?For a melodeon we'd require with some sort of grommet to seal.  I believe some makers have this sorted - but that might  be a cured silicone bead on the plate edge.  

So what are the disadvantages of silicone please?   :|glug
Title: Re: The 21st Century Box
Post by: Anahata on September 17, 2011, 10:43:53 AM
The only advantage I can think of with silicone is that it won't melt if you leave the box exposed to direct sunshine in the back of a car for several hours.

Reed plate-block fixing requirements (as I see it):
1. airtight seal
2. easy to undo and redo
3. Rigid coupling between plate and block
4. Doesn't come undone with extremes of temperature

I'm not sure if point 3 is necessary but I seem to remember it being mentioned as contributing to better response, in context of waxed vs. nailed reed plates.

Of course you don't have to have separate reed plates, but then the reeds are screwed instead of riveted (or held down by a saddle with two screws like a properly made concertina) and locating a replacement reed correctly in its slot is not a trivial job.
Title: Re: The 21st Century Box
Post by: Cooper on September 17, 2011, 11:03:16 AM
i can't quite follow what's been said, as my technical insight isnt the best, and i dont know lots of the materials discussed, nor do i know enough about the inside of an accordion to be of much help, but...
It seems as if you guys are just innovating because of the innovating. Woudnt it be better to first determine what you want to improve and then find a solution for it?
Or was most of the discussion above about making the instrument lighter?

Things i wouldnt mind seeing improve:
1) I like the sound of a 3 or 4 voice instrument. and i like the possiblities of multiple rows. But the weight of a 2-row 8b is desired. (i dont like them much lighter than that either)
2) i wouldnt mind being able to play in many weather conditions without hurting the instrument
3) i wouldnt mind the tuning to stay longer accurate than the 1 or 2 years it does now.
4) an easy, cheap way for amplifying inbuilt already, without losing anything of the acoustic sound? and without losing the ability to jump around.
5) a way to bend tones (other then 1voice-breaking-your-reed-way)

:-)
W
Title: Re: The 21st Century Box
Post by: Chris Ryall on September 17, 2011, 11:10:03 AM
a way to bend tones (other then 1voice-breaking-your-reed-way) W

My first thought was eddy current damping. Think that's impractical .. but magnets? .. they'd only affect the steel reed.
There might be even more interesting effects it we were to pre magnetise that .. or possibly .. uninteresting (not my field).  
Title: Re: The 21st Century Box
Post by: oggiesnr on September 17, 2011, 12:01:45 PM
Silicone rubber (either pre-extruded or applied like a sealant) instead of wax?

Steve

Could you list the advantages please?  I can tell you several reasons not to use silicone having had to undo several sets of reeds that had been fixed with the stuff by well-meaning botchers amateurs.

If we're machining the parts then I wondered about a groove round the reed blocks, matching grooves in the bed and then using either silicone or nitrile gaskets to make the seal.

Do we need individual plates or would long ones (like the zinc ones on my bandoneon) suffice?

Steve
Title: Re: The 21st Century Box
Post by: Theo on September 17, 2011, 12:05:13 PM
So what are the disadvantages of silicone please?   :|glug

To my mind that is the wrong question, even though I asked it. :|bl  We should be asking what are the disadvantages of wax?  The main one is that it can be messy to use, so can silicone. A second is that it looses its effectiveness after 20 or 30 years. There is already a better method which is to fix the reeds with screws. This method has been used for decades mainly in the very best quality instruments, Shand Morino for example.  It is a tried and tested method, but I suspect is more time consuming to build and therefore more expensive in factory scale production.

But back to the question, the main practical disadvantage of silicone is that it is much harder to remove and replace a reed that is secured with silicone.  It is almost impossible to clean it off to a smooth surface in preparation for replacing a reed that has been removed.  Wax on the other hand can be removed in seconds with with a flat scraping tool.

Title: Re: The 21st Century Box
Post by: diatonix on September 17, 2011, 01:11:58 PM
I too have often weighed the pros and cons of wax and/or screws. For the time being I have abandonded the use of screws only, mainly for the following reasons: I only use a mano reeds where the gap between reed and frame is minimal. When tightening the screws it takes very little to deform the aluminum frame and block the reed. One also needs som kind of gasket, either cork or leather, which again may absorb sound. Furthermore, these materials can undergo changes which may lead to loosely fitted reeds. I'll never use silicone, even though it may provide a tight grip it cannot be applied as easily and quickly as wax. Especially with little space between reeds it's very unpractical and will almost certainly cause air leaks. Apart from that, it looks horrible... In my boxes I use wax,  and every reed (=frame) is connected to the reed block with a small screw. 
Title: Re: The 21st Century Box
Post by: oggiesnr on September 17, 2011, 02:30:47 PM
So instead of carrying lots of different boxes for different keys I want to be able to undo a flap (or similar) and slide out a set of reeds and slip another one into place.  Same principle as the Harmonix mouth organs.  Likewise, onboard effects processor or recording module.

Steve
Title: Re: The 21st Century Box
Post by: Chris Ryall on September 17, 2011, 03:03:17 PM
Given that the block (mine at least) wil lbe cut out with a digitally driven router, may we accept Oggies idea of a securing rebate as a no brainer? I had only envisaged silicone as a 'bead' and it would be fully cured before plugging in. But that point about (possible) accoustic damping is well made. .

Moderrn engineering tollerances are a fraction of what they were when the first Italian - Virgil according to Georgic IV  ;) raidied a bees hive to find something to cement in his newly invented "voci armoniche". A 21st century plate should fit that rebate perfectly and be air tight in itself - just a screw (or clip?) to hold it?

Why are we mounting those plates "flat" anyway? Let's make our block solid (perhaps 2 moities bolted or glued) with rectangular chambers inside, and slots across. to hold the reed plat in 'divider' postition..

It would need a panel at the side for access (that would need a gsket!).  Should a reed 'upset' ... take out the 8-10 side panel screws bolts to reveal the chambers - sliide the relavent plate out and fiddle with (or replace) it.  Reassemble. Simples.  It makes Wouter's bi-annual retune -  a doddle!

I guess aome of the chambers might need offsets within tha block. As we are machinng out, their air paths could be angled, to reconcile such an arrangment to a regular keyboard.

Do we need pallets still? Something more akin to a car cylinder valve design might be better. These can open/close 3000/second - though I suspect we'd use a  rather weaker spring for melodeons :Ph  Chris

PS (Steve beat me in) does this solve your key change issue?  I suspect in practice you'd change the whole blovk (depending on cost). Or a 3-row might be cheaper  >:E
Title: Re: The 21st Century Box
Post by: Lester on September 17, 2011, 03:07:41 PM
Why are we assuming current reed plates in these discussions? Why do we not get <insert your preferred reed provider here> to do all the reed block manufacture and attach the reed tongues to the block individually as in concertina reeds with a small saddle. This gets around all the wax/screw/silicone debate.

Concertina reed (http://www.richard-york.co.uk/past/rmidpics/reed.jpg)
Title: Re: The 21st Century Box
Post by: Steve C. on September 17, 2011, 04:05:20 PM
In Lillys are not the reeds mounted right on the soundboard?  I thought the sound board contributed to the sound, not an "air" sound?  I feel like you can feel a Lilly vibrate (a little).
Title: Re: The 21st Century Box
Post by: Anahata on September 17, 2011, 08:17:24 PM
In Lillys are not the reeds mounted right on the soundboard?  I thought the sound board contributed to the sound, not an "air" sound?  I feel like you can feel a Lilly vibrate (a little).

The sound is different in any box with the reeds mounted on the soundboard, but that's because the reeds are closer to the pallette aperture and there isn't the air space that you have in a reed block.

Come to think of it, that may also be why the Lilly sounds from a distance like a loud concertina. Years ago (when I didn't know about the reeds being flat against the sound board) I wondered why this was, and I knew it wasn't just because it was a single voice instrument.
Title: Re: The 21st Century Box
Post by: mory on September 17, 2011, 08:28:24 PM
I think the Lilly is a higher pressure instrument (like the concertina) because of the small bellows, combined with the flat reeds makes it LOUD. I first noticed the flat mounted reed affect when tuning some old accordion reeds off their racks totally differant volume. The good 1 row box's employ the same principles 1 or 2 rows of reeds flat mounted out of the 4 rows and high pressure from the small bellows pure power great ;D mory

incidently the Loffet single voice although virtually the same construction, I found less powerful, I think mainly due to a deeper volume to the reed vaults
Title: Re: The 21st Century Box
Post by: Owen Woods on September 18, 2011, 11:27:59 PM
5) a way to bend tones (other then 1voice-breaking-your-reed-way)

A chap called Thomas(?) Tonan has done just this. It was in a magazine that my supervisor leant me that I have since returned and can't find much on the internet about them.
Title: Re: The 21st Century Box
Post by: Bob Ellis on September 19, 2011, 12:32:09 AM
On Emmanuel Pariselle's melodeon-making course, we screwed the reeds to the blocks. One of the advantages of this is that they are easy to adjust or remove when necessary. The sealing material around the reed plates was something called 'ollavici' (I have probably spelt this incorrectly). Can someone tell me what this material is?
Title: Re: The 21st Century Box
Post by: Cooper on September 19, 2011, 09:38:25 AM
5) a way to bend tones (other then 1voice-breaking-your-reed-way)

A chap called Thomas(?) Tonan has done just this. It was in a magazine that my supervisor leant me that I have since returned and can't find much on the internet about them.

Cool! Will try to find info as well :-)
W
Title: Re: The 21st Century Box
Post by: Theo on September 19, 2011, 11:43:25 AM
5) a way to bend tones (other then 1voice-breaking-your-reed-way)

A chap called Thomas(?) Tonan has done just this. It was in a magazine that my supervisor leant me that I have since returned and can't find much on the internet about them.

Cool! Will try to find info as well :-)
W

His website is http://www.bluesbox.biz/ (http://www.bluesbox.biz/)  with plenty of information, but the details of how his pitch bend works is kept carefully under wraps!
Title: Re: The 21st Century Box
Post by: Theo on September 19, 2011, 01:17:07 PM
the details of how his pitchbend works is kept carefully under wraps!

Something to do with Uranium? (though I can think of other things to do with it)  :|glug

[geek mode]
No, the uranium mineral is pitchblende, which I suppose could also have musical connotations.
(I used to be a geologist)
[/geek mode]
Title: Re: The 21st Century Box
Post by: rmenhinick on September 19, 2011, 01:25:17 PM
the details of how his pitchbend works is kept carefully under wraps!

Something to do with Uranium? (though I can think of other things to do with it)  :|glug

[geek mode]
No, the uranium mineral is pitchblende, which I suppose could also have musical connotations.
(I used to be a geologist)
[/geek mode]

Isn't a PITCHBLEND just a fancy name for a chord?  ;D
Title: Re: The 21st Century Box
Post by: Cooper on September 19, 2011, 01:25:52 PM
the details of how his pitchbend works is kept carefully under wraps!

Something to do with Uranium? (though I can think of other things to do with it)  :|glug

[geek mode]
No, the uranium mineral is pitchblende, which I suppose could also have musical connotations.
(I used to be a geologist)
[/geek mode]

heh, geologist +1, though i neer worked as one.
Title: Re: The 21st Century Box
Post by: Theo on September 19, 2011, 01:47:22 PM
heh, geologist +1, though i neer worked as one.

Me neither.  Steve Freereeder did thoiugh.
Title: Re: The 21st Century Box
Post by: Clive Williams on September 19, 2011, 02:22:41 PM
5) a way to bend tones (other then 1voice-breaking-your-reed-way)

A chap called Thomas(?) Tonan has done just this. It was in a magazine that my supervisor leant me that I have since returned and can't find much on the internet about them.

Cool! Will try to find info as well :-)
W

His website is http://www.bluesbox.biz/ (http://www.bluesbox.biz/)  with plenty of information, but the details of how his pitch bend works is kept carefully under wraps!

He has a patent on it, which while it means we can't copy it, does mean we can satisfy our curiosity, courtesy of Google's patent search:

So, here you go:

Tom Tonon's pitch bend patent (http://www.google.com/patents?id=R9gXAAAAEBAJ&printsec=frontcover&dq=5824927&hl=en&ei=WUJ3ToalDsi_0QXBno2YCA&sa=X&oi=book_result&ct=result&resnum=1&ved=0CC8Q6AEwAA)

Cheers,

Clive

Title: Re: The 21st Century Box
Post by: Owen Woods on September 19, 2011, 02:30:11 PM
Ah, that's why I couldn't find any info, I spelt it wrong (:) Thanks for the patent Clive, interesting stuff.
Title: Re: The 21st Century Box
Post by: Steve_freereeder on September 24, 2011, 12:00:06 AM
heh, geologist +1, though i neer worked as one.

Me neither.  Steve Freereeder did thoiugh.
Yep! Coal mining geologist. Down in the dark and dirties for 20 years, then sunny side up with the BGS (http://www.bgs.ac.uk/) for another 12. Still at it - teaching geology at the university here in Sheffield. 
Title: Re: The 21st Century Box
Post by: Chris Ryall on September 30, 2011, 08:10:22 AM
Ideas from other threads

Certainly the aluminium board in my posh box gives a sharper tone (cuts into your ear like a chisel!) than another box from the same maker with a ply board.  The transmission path is so short and wide from the reed to the outside air that I'm not convinced that the wood has as much effect on the tone - I could be wrong, of course.  It would be interesting to compare if anyone made a board from an even more accoustically neutral composite, concrete perhaps?  Presumably the Holy Grail for an experimenter would be a material so rigid and non-resonant it doesn't have any sympathetic vibration causing loss of enegy at the reed.  Sound deadening materials for engine compartments use a composite of varying density rubbers sandwiching a lead foil layer.  How about an ali/lead/ali sandwich?

I have to say I'm deeply impressed by his approach to construction and the precision metalwork is very appealing ..... It's not totally incongruous for a musical instrument to have precision metalwork like that - look at any modern wind instrument with lots of keys on it, like a clarinet, flute or oboe. There's lots of bushes, bearings, levers and tiny screws, all custom made, none of your Heath Robinson bits of bent wire there...  (and come to think of it, if a wind instrument uses cork pads, why not a squeezebox?)
Title: Re: The 21st Century Box
Post by: oggiesnr on September 30, 2011, 06:55:15 PM


(and come to think of it, if a wind instrument uses cork pads, why not a squeezebox?)

[/quote]

Maintenance of the cork would be a pain.  On a clarinet they receive a certain amount of incidental moisture from the breath passing through the instrument but even then they can and do dry out and split or come adrift.  Inside a melodeon I suspect the problem would be worse

Maybe a better option would be the balck nitrile used in "O" rings.

Steve
Title: Re: The 21st Century Box
Post by: Telemorris on September 30, 2011, 07:14:15 PM


(and come to think of it, if a wind instrument uses cork pads, why not a squeezebox?)


Maintenance of the cork would be a pain.  On a clarinet they receive a certain amount of incidental moisture from the breath passing through the instrument but even then they can and do dry out and split or come adrift.  Inside a melodeon I suspect the problem would be worse

Maybe a better option would be the balck nitrile used in "O" rings.

Steve
[/quote]

I just took a look at the design of the tone holes in a flute. The tone holes that are closed by a pad are actually thin rings raised above the surface of the tube. The cork beds into that thin ring. I wonder if anyone has ever inserted metal tubes into the palletboard holes with a raised edge to provide a better seal? Seems a bit much and could cause problems with a wood soundboard shrinking and expanding around it. Also not sure such a thing is necessary.

Ed
Title: Re: The 21st Century Box
Post by: Owen Woods on September 30, 2011, 09:24:20 PM
Interesting idea though. You could probably get a better seal, cerrtainly you could use a smaller pallet. The grafton plastic sax had innovative pads, just rings of plasticcy stuff. Could adapt that kind of technology. Have to admit that I don't know what the advantage of having pads with chimneys instead of pallets flush with the fondosoundbaseboard would be though :P
Title: Re: The 21st Century Box
Post by: Steve_freereeder on October 01, 2011, 12:45:29 AM


(and come to think of it, if a wind instrument uses cork pads, why not a squeezebox?)


Maintenance of the cork would be a pain.  On a clarinet they receive a certain amount of incidental moisture from the breath passing through the instrument but even then they can and do dry out and split or come adrift.  Inside a melodeon I suspect the problem would be worse

Maybe a better option would be the balck nitrile used in "O" rings.

Steve
Hang on a tick.... the pads which seal the tone holes on woodwind instruments are not actually made of cork at all. They are a carefully constructed composite consisting of a felt disk glued to a thin card disk (a bit like a concertina pad) and then covered with very thin flexible leather or fish skin. See HERE (http://www.windplus.co.uk/supplies/clarinet_pads.html).
Title: Re: The 21st Century Box
Post by: oggiesnr on October 01, 2011, 07:05:58 AM
Still cork on my clarinet but it's of an older vintage  (:)

Steve
Title: Re: The 21st Century Box
Post by: Steve_freereeder on October 01, 2011, 07:26:50 AM
Still cork on my clarinet but it's of an older vintage  (:)

Steve
That's really unusual then; skin or leather covered felt/card composite pads for woodwind instruments have been around since the early part of the 19th century. They were developed by clarinet maker and player Iwan Müller in 1812.
Title: Re: The 21st Century Box
Post by: IanD on October 01, 2011, 10:47:25 AM
Ideas from other threads

Certainly the aluminium board in my posh box gives a sharper tone (cuts into your ear like a chisel!) than another box from the same maker with a ply board.  The transmission path is so short and wide from the reed to the outside air that I'm not convinced that the wood has as much effect on the tone - I could be wrong, of course.  It would be interesting to compare if anyone made a board from an even more accoustically neutral composite, concrete perhaps?  Presumably the Holy Grail for an experimenter would be a material so rigid and non-resonant it doesn't have any sympathetic vibration causing loss of enegy at the reed.  Sound deadening materials for engine compartments use a composite of varying density rubbers sandwiching a lead foil layer.  How about an ali/lead/ali sandwich?

I have to say I'm deeply impressed by his approach to construction and the precision metalwork is very appealing ..... It's not totally incongruous for a musical instrument to have precision metalwork like that - look at any modern wind instrument with lots of keys on it, like a clarinet, flute or oboe. There's lots of bushes, bearings, levers and tiny screws, all custom made, none of your Heath Robinson bits of bent wire there...  (and come to think of it, if a wind instrument uses cork pads, why not a squeezebox?)

I suspect it's the thinness of the ali (more direct sound path out) that helps with the sharper sound (or other differences between the two boxes such as reeds) rather than any direct material properties -- as was said on the reed blocks thread, almost all the stiffness of the assembly comes from the reed blocks themselves which are clamped to the body at each end, and these will damp any resonances in the pallet board to such an extent that it probably doesn't matter what it's made out of so long as it's flat and airtight -- and reasonably rigid so it doesn't bend away from the reed blocks and cause leaks.

Of course if the reeds were flat-mounted onto a CNC milled aluminium "reed pan" you could have the thickness under the pallets as thin as you liked, because all the rigidity would come from the webs between the reed chambers. Another possible reason for trying this...

I've got a radical plan on how to get all reeds flat-mounted like this for a 25-button (21+4) 2-voice into a reasonable size box, if anyone's interested ;-)

Ian (wearing my engineering hat)
Title: Re: The 21st Century Box
Post by: diatonix on October 01, 2011, 11:07:25 AM




Show us, please, Ian.
Title: Re: The 21st Century Box
Post by: IanD on October 01, 2011, 12:55:40 PM




Show us, please, Ian.

I would but I get a message saying the upload folder is full -- can an admin fix this?
Title: Re: The 21st Century Box
Post by: Clive Williams on October 01, 2011, 02:32:05 PM

I would but I get a message saying the upload folder is full -- can an admin fix this?

Done!
Title: Re: The 21st Century Box
Post by: Telemorris on October 01, 2011, 04:56:06 PM

I've got a radical plan on how to get all reeds flat-mounted like this for a 25-button (21+4) 2-voice into a reasonable size box, if anyone's interested ;-)

Ian (wearing my engineering hat)

I want to see this design!

I'm working on building a flat mount reed pan for a 25 button (21+4) 2 voice, but it's made out of wood (I don't have access to a CNC). Basically a copy of the Preciosa that I have. Photos here (https://picasaweb.google.com/TeleMorris/BuildingAMiniMelodeon?authkey=Gv1sRgCPfg3veZqvGQJw).

Ed
Title: Re: The 21st Century Box
Post by: IanD on October 01, 2011, 06:15:08 PM

I've got a radical plan on how to get all reeds flat-mounted like this for a 25-button (21+4) 2-voice into a reasonable size box, if anyone's interested ;-)

Ian (wearing my engineering hat)

I want to see this design!

I'm working on building a flat mount reed pan for a 25 button (21+4) 2 voice, but it's made out of wood (I don't have access to a CNC). Basically a copy of the Preciosa that I have. Photos here (https://picasaweb.google.com/TeleMorris/BuildingAMiniMelodeon?authkey=Gv1sRgCPfg3veZqvGQJw).

Ed

First two pages from my notebook...
Title: Re: The 21st Century Box
Post by: IanD on October 01, 2011, 06:16:03 PM

I've got a radical plan on how to get all reeds flat-mounted like this for a 25-button (21+4) 2-voice into a reasonable size box, if anyone's interested ;-)

Ian (wearing my engineering hat)

I want to see this design!

I'm working on building a flat mount reed pan for a 25 button (21+4) 2 voice, but it's made out of wood (I don't have access to a CNC). Basically a copy of the Preciosa that I have. Photos here (https://picasaweb.google.com/TeleMorris/BuildingAMiniMelodeon?authkey=Gv1sRgCPfg3veZqvGQJw).

Ed

And the second two pages -- enjoy :-)

Cheers

Ian
Title: Re: The 21st Century Box
Post by: diatonix on October 01, 2011, 09:11:34 PM
I find it a bit hard to interprete your drawings. Could you explain the general idea in words?
Title: Re: The 21st Century Box
Post by: Clive Williams on October 01, 2011, 09:36:06 PM
Cunning. If I'm interpreting it right, it's one flat reed pan rather than the preciosa's two, the reeds grouped in rows of three (mostly), and a mix of vertical and horizontally orientated pallets (look at the first diagram closely)
Title: Re: The 21st Century Box
Post by: diatonix on October 01, 2011, 10:09:38 PM
Ok, got it... Interesting thought, you certainly use all available space on the interior side of the soundboard and very cleverly so. However, making a well functioning keyboard will be a very complex matter.
Title: Re: The 21st Century Box
Post by: IanD on October 01, 2011, 10:58:19 PM
Ok, got it... Interesting thought, you certainly use all available space on the interior side of the soundboard and very cleverly so. However, making a well functioning keyboard will be a very complex matter.

I don't think the keyboard will be so difficult, it's very like a Castagnari Tommy if you've ever seen inside one; the pallets furthest from the keyboard are on normal levers, the pallets closest are on double-action levers with the pivot at the front of the box.

The key is mixing "normal" orientation pallets for the outer reeds (2 holes under the pallet for 2 reeds in-line) with "rotated" orientation pallets for the inner reeds (2 holes under the pallet for 2 reeds side-by-side). It's the only way of getting everything to fit in 1 layer given the typical size of reed plates, because there's only enough space for 3 rows of reed plates laid flat (except for the highest reeds where the smaller size means you can fit 4 rows in).

The stacked reed setup of the Preciosa makes access and tuning a nightmare, and there's definitely a difference in sound between the upper and lower banks. Having them all flat in one layer avoids this, and means a CNC-milled reed pan is feasible.

I chose the reed orientation with the pallet over the free end of the reed which is also where the chamber is deepest -- each chamber can be tapered to keep the free space to a minimum. If this isn't the right thing to do (which was suggested in another posting) then the reeds can easily be reversed. With CNC milling it would be very quick and easy to try both...

However the limit with a "standard" size box is pretty much 50 reeds, so this won't work if you want 3 voices -- but I was trying to devise the ideal English 2-reed box so I didn't care :-)
Title: Re: The 21st Century Box
Post by: Owen Woods on October 02, 2011, 01:14:19 AM
An interesting idea and I think that it could work. Would be interesting to try. However, the third voice might be tricky, since unless you wanted it to be enormous, they would have to be mounted in a block.

Actually, have you seen the pictures of the Schweizeorgeli? A reed box like that milled of aly might be interesting, if you could live with the potty mechanism. That could get you a third voice.
Title: Re: The 21st Century Box
Post by: IanD on October 02, 2011, 11:49:27 AM
An interesting idea and I think that it could work. Would be interesting to try. However, the third voice might be tricky, since unless you wanted it to be enormous, they would have to be mounted in a block.

Actually, have you seen the pictures of the Schweizeorgeli? A reed box like that milled of aly might be interesting, if you could live with the potty mechanism. That could get you a third voice.

The whole concept was to come up with the best possible 2-reed box, since that's what I prefer for "English" music, so I'm not bothered about not being able to get a third voice in.

And as soon as you do something like the Schweizeorgeli you've gone away from the whole flat-mounted reeds concept...
Title: Re: The 21st Century Box
Post by: Steve C. on October 02, 2011, 02:46:41 PM
Ian, not a big thing, but I would start initialling and dating my pages now.
You never know when you will have that idea that it so good it gets stolen.
Though I do guess that a lot of ideas on mel.net are kind of presented as "open source"
(just because I am paranoid does not mean that there is not someone after me)
(maybe intellectual ideas paranoia is an americano thing)
Title: Re: The 21st Century Box
Post by: IanD on October 02, 2011, 04:26:02 PM
Ian, not a big thing, but I would start initialling and dating my pages now.
You never know when you will have that idea that it so good it gets stolen.
Though I do guess that a lot of ideas on mel.net are kind of presented as "open source"
(just because I am paranoid does not mean that there is not someone after me)
(maybe intellectual ideas paranoia is an americano thing)

Don't worry, I thought of this but decided it wasn't worth it -- initialling and dating pages only works in the USA anyway ("first to invent"), the rest of the world is first-to-file.

Having a lot of involvement with patents through work (I hold more than 30) they only work if you've got deep pockets to pay for a patent lawsuit and if whoever you're suing has enough money to be worth it -- which I can pretty much guarantee is not the case on melnet... :-)
Title: Re: The 21st Century Box
Post by: Owen Woods on October 02, 2011, 07:52:19 PM
And as soon as you do something like the Schweizeorgeli you've gone away from the whole flat-mounted reeds concept...

I'm not so sure. All of the reeds are flat mounted in the Orgeli, in that the pallet lies in the same direction as the reed... rather than perpendicular as in a block.
Title: Re: The 21st Century Box
Post by: IanD on October 02, 2011, 10:07:41 PM
And as soon as you do something like the Schweizeorgeli you've gone away from the whole flat-mounted reeds concept...

I'm not so sure. All of the reeds are flat mounted in the Orgeli, in that the pallet lies in the same direction as the reed... rather than perpendicular as in a block.

I meant the idea of flat-mounted reeds right next to the "outside world" with the minimum of obstacles in the way.
Title: Re: The 21st Century Box
Post by: Owen Woods on October 02, 2011, 11:15:30 PM
But what obstacles are in the way? The levers I suppose, but they are just bits of metal, I can't imagine that they are hugely important in the sound given. The inside of the reedbox perhaps, although this may focus the sound in a pleasing way.
Title: Re: The 21st Century Box
Post by: Chris Ryall on October 03, 2011, 08:06:46 AM

I'd always thought of reeds as an 'inside' thing - but there really is no reason other than protection. I think the old problem of beard bits/upset reeds would be rather more prevalent, but there's no  fundamental engineering issue. interesting.  :|glug
Title: Re: The 21st Century Box
Post by: oggiesnr on October 03, 2011, 09:26:30 AM
So going back to very basics, does it have to be "melodeon" shaped?

The distinguishinf feature of a melodeon is it's push/pull diatonic right hand and it's bass end.  Could these be handled better in a different physical structure?

This is Harry Geuns' hybrid bandoneon design with the buttons on the leading edge so to speak. http://www.bandoneon-maker.com/harrygeuns.htm (http://www.bandoneon-maker.com/harrygeuns.htm) (sorry but his website doesn't seem to let me quote the exact page, follow the link to "Hybrids" on the navigation bar)  It's unisonoric (and I don't really consider it a bandoneon  (:)) but it is a different approach.

I have also seen bandoneon shaped "concertinas" with chords on the bass end.

How wedded are we to the melodeon "look"?

Steve
Title: Re: The 21st Century Box
Post by: Lester on October 03, 2011, 09:45:49 AM
So going back to very basics, does it have to be "melodeon" shaped?

The distinguishinf feature of a melodeon is it's push/pull diatonic right hand and it's bass end.  Could these be handled better in a different physical structure?

This is Harry Geuns' hybrid bandoneon design with the buttons on the leading edge so to speak. http://www.bandoneon-maker.com/harrygeuns.htm (http://www.bandoneon-maker.com/harrygeuns.htm) (sorry but his website doesn't seem to let me quote the exact page, follow the link to "Hybrids" on the navigation bar)  It's unisonoric (and I don't really consider it a bandoneon  (:)) but it is a different approach.

I have also seen bandoneon shaped "concertinas" with chords on the bass end.

How wedded are we to the melodeon "look"?

Steve

Or a Franglo

http://www.concertina.info/tina.faq/images/dipp.htm (http://www.concertina.info/tina.faq/images/dipp.htm)
Title: Re: The 21st Century Box
Post by: IanD on October 03, 2011, 03:54:56 PM
But what obstacles are in the way? The levers I suppose, but they are just bits of metal, I can't imagine that they are hugely important in the sound given. The inside of the reedbox perhaps, although this may focus the sound in a pleasing way.

Anthing beween the reed and the "outside world" will affect the sound, and this may or may not be in a "pleasing" way -- I doubt that much research has been done into this (except by building boxes "the way they're built") so the good/bad result is probably random, and usually in a case like this the odds are greatly in favour of messing things up rather than improving them. I know cassotto chambers deliberately add such cavities to "improve" the sound, but I didn't like the resulting dullness (or you could call it richness...) on the ones I've heard.

All I know is that the boxes I like the sound of best tend to have the least obstructions between the reeds and the ear (big pallet holes, this pallet board, open grille). Of course it's possible that like super-heavily-hopped American IPAs more is not always better and the flat-mounted reeds idea I've been suggesting will indeed sound too bright, but there's only one way to find out...

Ian
Title: Re: The 21st Century Box
Post by: Steve C. on October 03, 2011, 06:45:12 PM
Must have a foot bass.  Must have a foot bass.  Must have a foot bass. >:E
Title: Re: The 21st Century Box
Post by: Stiamh on October 03, 2011, 08:00:48 PM
All I know is that the boxes I like the sound of best tend to have the least obstructions between the reeds and the ear (big pallet holes, this pallet board, open grille). Of course it's possible that like super-heavily-hopped American IPAs more is not always better and the flat-mounted reeds idea I've been suggesting will indeed sound too bright, but there's only one way to find out...

Ah, I think I know the answer to that one... get yourself a very large development budget?  >:E

Title: Re: The 21st Century Box
Post by: IanD on October 03, 2011, 09:45:33 PM
All I know is that the boxes I like the sound of best tend to have the least obstructions between the reeds and the ear (big pallet holes, this pallet board, open grille). Of course it's possible that like super-heavily-hopped American IPAs more is not always better and the flat-mounted reeds idea I've been suggesting will indeed sound too bright, but there's only one way to find out...

Ah, I think I know the answer to that one... get yourself a very large development budget?  >:E



Maybe some kind person will step up to the bar, so to speak... ;-)

Ian

P.S. "Large" needs to be taken in context -- development budget for one of our chips is >10M...
Title: Re: The 21st Century Box
Post by: Owen Woods on October 04, 2011, 01:31:31 AM
But what obstacles are in the way? The levers I suppose, but they are just bits of metal, I can't imagine that they are hugely important in the sound given. The inside of the reedbox perhaps, although this may focus the sound in a pleasing way.

Anthing beween the reed and the "outside world" will affect the sound, and this may or may not be in a "pleasing" way -- I doubt that much research has been done into this (except by building boxes "the way they're built") so the good/bad result is probably random, and usually in a case like this the odds are greatly in favour of messing things up rather than improving them. I know cassotto chambers deliberately add such cavities to "improve" the sound, but I didn't like the resulting dullness (or you could call it richness...) on the ones I've heard.

All I know is that the boxes I like the sound of best tend to have the least obstructions between the reeds and the ear (big pallet holes, this pallet board, open grille). Of course it's possible that like super-heavily-hopped American IPAs more is not always better and the flat-mounted reeds idea I've been suggesting will indeed sound too bright, but there's only one way to find out...

Ian

I agree about cassotto chambers... but they are a right angle in the air flow inside the block. With such a large cavity I'd be surprised if the cassotto effect was noticeable.

I think that someone should have a go at your idea of a box. Easiest way would be to get a 1140 one row 2 voice, rip out the soundboard and replace with a CNC drilled one. Job done. Do lots of recordings before and after, try analysing the spectrum as well. No need to change the mechanism, the blocks are already in the right orientation so it would just be a case of copying it in aluminium and sticking it in. A 1140 could set you back £100 for one in good nick or much less for one which is a bit beat up. Getting the board milled would cost you... more.
Title: Re: The 21st Century Box
Post by: Chris Ryall on October 04, 2011, 07:59:56 AM
Jeez, Ukebert - quite a lot of work and you'd have to be handy too.  Also those spectral analysers aren't hanging about loose. I think you're describing less an amateur hobbyist's evening diversion, more a systematic technical project that would be more suitable for a final year engineer.  :|glug
Title: Re: The 21st Century Box
Post by: IanD on October 04, 2011, 11:45:43 AM
Jeez, Ukebert - quite a lot of work and you'd have to be handy too.  Also those spectral analysers aren't hanging about loose. I think you're describing less an amateur hobbyist's evening diversion, more a systematic technical project that would be more suitable for a final year engineer.  :|glug

You don't need an expensive benchtop spectrum analyser, a decent mic and a PC soundcard with analysis software will do the same thing for much less. Getting the CNC milling done is easy (it just costs money) but software to do the design may be rather expensive, it's not the kind of thing aimed at the hobbyist market -- a complete suite of custom chip design software like we use costs more than a million dollars per head...

But I agree that yet again we're talking about a proper engineering investigation...

Ian
Title: Re: The 21st Century Box
Post by: oggiesnr on October 04, 2011, 12:13:20 PM
A 50-100 watt laser cutter with the design processed through CorelDraw should do the job, albeit slowly.  Using that technology I'd be tempted to use perspex rather than aluminium (cuts easier with a lower power laser).  Again for the same reason possible MDF rather than plywood although there can be issues round cutting some grade of MDF that way.

Steve
Title: Re: The 21st Century Box
Post by: IanD on October 04, 2011, 12:47:27 PM
A 50-100 watt laser cutter with the design processed through CorelDraw should do the job, albeit slowly.  Using that technology I'd be tempted to use perspex rather than aluminium (cuts easier with a lower power laser).  Again for the same reason possible MDF rather than plywood although there can be issues round cutting some grade of MDF that way.

Steve

I think you need a proper CNC depth miller to machine out the reed chambers, especially given the slope on the chamber floor.

Ian
Title: Re: The 21st Century Box
Post by: Owen Woods on October 04, 2011, 07:03:59 PM
Jeez, Ukebert - quite a lot of work and you'd have to be handy too.  Also those spectral analysers aren't hanging about loose. I think you're describing less an amateur hobbyist's evening diversion, more a systematic technical project that would be more suitable for a final year engineer.  :|glug

Well I did suggest it! Spectral analysers you can buy software for, but it would be a nightmare to get repeatable results - if you were doing it properly you'd have to have something which maintains a constant pressure in the bellows. I reckon that you could get a very vague impression of the effect by simple measurements though, blind tests and so on. Would be vague.

Well I have a copy of solidworks, that's all you would need. It's a moderately expensive piece of software I believe (I got it free by careful persuasion) but it would do the job. Then just hire someone to do the work. I'd describe that as trivial though, as all you need is money!
Title: Re: The 21st Century Box
Post by: IanD on October 05, 2011, 12:13:31 PM
Jeez, Ukebert - quite a lot of work and you'd have to be handy too.  Also those spectral analysers aren't hanging about loose. I think you're describing less an amateur hobbyist's evening diversion, more a systematic technical project that would be more suitable for a final year engineer.  :|glug

Well I did suggest it! Spectral analysers you can buy software for, but it would be a nightmare to get repeatable results - if you were doing it properly you'd have to have something which maintains a constant pressure in the bellows. I reckon that you could get a very vague impression of the effect by simple measurements though, blind tests and so on. Would be vague.

Well I have a copy of solidworks, that's all you would need. It's a moderately expensive piece of software I believe (I got it free by careful persuasion) but it would do the job. Then just hire someone to do the work. I'd describe that as trivial though, as all you need is money!

You might need an acoustic laboratory with calibrated microphones to to accurate absolute measurements, but you can do accurate comparative ones with a reasonable mic and a PC audio input -- I should know, I've spent a lot of time playing with speakers at the bottom of the garden and it's easy to reliably measure differences well below 1dB which would be completely inaudible.

Given that measurements can undoubtedly detect differences we can't hear (0.01% amplifier distortion vs 0.001%, anyone?) small changes in the response will undoubtedly happen, either due to small construction or material differences, but a small move in a narrow resonant peak or dip is unlikely to be audible (see the paper just posted in the soundboards thread). So unless the measured changes are so big that it's obvious that they'll be easily audible (which I suspect they will be with the milled reed-pan idea, otherwise I wouldn't be suggesting it) you still need listening tests to detect whether people can actually hear the difference.

Also since long-term audio memory is unreliable you have to hear the things you're comparing in quick succession, so 2 boxes would be needed which are identical apart from the change under investigation.

Incidentally it looks like somebody has stepped up to the bar and plans to build a box using my ideas, but prefers to remain anonymous for commercial reasons.

Ian

P.S. No fishing, I'm just not going to take the bait ;-)
Title: Re: The 21st Century Box
Post by: IanD on October 05, 2011, 06:32:15 PM
This might have been posted before, but here are some sources of information about free-reed acoustics:

http://physicstoday.org/resource/1/phtoad/v64/i3/p44_s1?bypassSSO=1 -- most recent, PDF has more detail
http://www.public.coe.edu/~jcotting/acoustics.html -- earlier detailed papers
http://www.concertina.org/pica/pica_2005_2/html/reed_cavity_design_resonance.htm -- by Tom Tonon

Most concentrate on the reed itself, Tom Tonon's paper delves into reed chamber resonances and their (mostly bad!) effects.

There's nothing I can find *anywhere* about pallet board and body materials :-)
Title: Re: The 21st Century Box
Post by: Andy in Vermont on October 05, 2011, 06:57:51 PM
There's nothing I can find *anywhere* about pallet board and body materials :-)

Ian, years ago (2004 or before), Wim Wakker did a presentation at a concertina conference in NY City on free reed acoustics, and while he did focus largely on the reed and reed shoe, he also discussed the body materials and grille -- I'm not certain if this paper, or some version of it, is published somewhere, but you might be able to find it, and I believe you will find it interesting.  In that context, he made some comments comparing the kind of harmonics that were desired for accordions versus concertinas, but I don't recall whether it was really part of the paper, or just an extended response to someone's question after the paper.
-Andy
Title: Re: The 21st Century Box
Post by: Andy Simpson on October 05, 2011, 07:18:39 PM
http://www.concertinaconnection.com/concertina%20reeds.htm

That sounds like it...
Title: Re: The 21st Century Box
Post by: IanD on October 06, 2011, 11:46:24 AM
http://www.concertinaconnection.com/concertina%20reeds.htm

That sounds like it...

Thanks, another interesting paper.

There's a bit at the end that says:

          The type of wood used for the ends plays only a small role it the sound quality of a concertina. The
          sound produced by the vibration of the ends is nihil compared to the sound reflection they cause. There
          is a difference between instruments with hard and soft wooden ends, but again, it is the absorbing effect
          that causes the difference, not the vibrating of the ends.

which I think agrees with what I've been saying.

Looking more deeply into the effect of body resonances in boxes, I think that saying that the pallet board and/or body should resonate because that's what stringed instruments do is missing the point -- stringed instruments have had years of extensive research (or trial and error) to find parameters for material/thickness/shape which make the instrument sound good, and if you get these wrong you can get truly horrible-sounding instruments with wolf notes and dead zones -- even small changes like moving a brace or a bass bar can radically alter the sound. But stringed instruments by their nature rely on resonant structures to radiate the sound, they don't have any choice.

Also instruments which rely on resonant structures or cavities or air columns need a huge size range to cover the frequency range of a small free-reed instrument -- think of double bass to violin, or bass to sopranino sax, or pipe length in organs -- to get the resonant frequencies to match the instrument range and enhance the sound. The sound generation mechanism in free-reed instruments is much more scale-invariant so a given size body covers a very wide range of frequencies, and this makes it almost impossible to come up with any structure where resonant sound enhancement can possibly work over anything like the entire range of the box, it's basically much too small and stiff and covers too wide a frequency range.

So any resonances are likely to occur at quite high midrange frequencies and be uneven across different notes. Funnily enough, this is precisely what stringed instrument makers try very hard to avoid because it gives an uneven, peaky, harsh sound, so I can't see why anyone could think this is a good idea for boxes. The idea that you can just aim to build a box which happens to sound good due to resonances by chance is crazy, odds are probably at least 10-to-1 in favour of it sounding worse, not better -- and if one did happen to sound good, changing anything (wood, thickness, material, size, reed blocks...) would be likely to tip it off the "good" peak again.

The other risk is that sharp resonances tend to absorb energy, which leads to "wolf notes" in violins (which won't play stably) and problems with reeds starting our sounding in free-reed instruments (see Tom Tonon's paper). At lower frequencies where you might feel the body vibrate a different problem occurs (the structure becomes acoustically transparent), because you have uncontrolled radiation from the body which will also vary across notes -- whether this is loud enough compared to the normal sound from the reed is a moot point, but again this can hardly be a good thing.

One example that I know of for sure is that the sound holes in the bass end cover form a Helmholtz resonator with the volume of the air inside the bass end, and this acts as a lowpass filter (which you do want to remove the treble spectrum and stop it obscuring the right hand) but with a peak around cutoff -- this can lead to an unpleasant "honky" sound from the bass end. My Oakwood suffers from this to some extent, so I measured the spectrum and found such a peak which goes away if you take the bass cover off (but then there's too much treble). The frequency corresponds with the resonance calculated from the hole sizes and internal volume (I used reflex port calculations from speaker design which include the end effect for holes in thin panels).

My Dony 3-row has smaller cover hole area and more internal volume, a lower resonant frequency and a less nasal sound (but is also more muffled) -- since the reed blocks in the Model 4 were based on the ones in my 3-row I know this isn't causing the difference.

But I doubt whether many box makers are aware of what's going on, at best they probably drill more holes until they got the sound they wanted -- maybe Oakwood did this and picked a relatively large hole area to get a brighter louder bass end sound to match the bright treble end, but at the cost of a not-so-pleasant honky sound.

I have an idea (based on many years of speaker design experience) on how to fix this problem, but this time I'm not going to tell everyone since it looks like my "ideal" box may actually get built ;-)

Cheers

Ian
Title: Re: The 21st Century Box
Post by: diatonix on October 06, 2011, 02:04:03 PM

One example that I know of for sure is that the sound holes in the bass end cover form a Helmholtz resonator with the volume of the air inside the bass end, and this acts as a lowpass filter (which you do want to remove the treble spectrum and stop it obscuring the right hand) but with a peak around cutoff -- this can lead to an unpleasant "honky" sound from the bass end.
My Dony 3-row has smaller cover hole area and more internal volume, a lower resonant frequency and a less nasal sound (but is also more muffled) -- since the reed blocks in the Model 4 were based on the ones in my 3-row I know this isn't causing the difference.

But I doubt whether many box makers are aware of what's going on, at best they probably drill more holes until they got the sound they wanted --
Ian

I may not be  aware of much of what's "going on" ;) but even I have realized how much the bass end cover affects the sound. However, instead of drilling more holes I omit them all together (apart from necessary but relatively small openings for air and register buttons & bass strap) and place them on either side of the  buttons on the front of the casing. I find that by doing this I get a more powerful bass sound, not "honky" at all and not in the least muffled. Interestingly, but maybe not surprisingly, there is a huge difference when the cover isn't screwed on tightly, resulting in a weaker and less attractive sound.
(Not that I am planning to, but what's wrong with someone building your perfect box??)
Title: Re: The 21st Century Box
Post by: IanD on October 06, 2011, 03:02:12 PM

One example that I know of for sure is that the sound holes in the bass end cover form a Helmholtz resonator with the volume of the air inside the bass end, and this acts as a lowpass filter (which you do want to remove the treble spectrum and stop it obscuring the right hand) but with a peak around cutoff -- this can lead to an unpleasant "honky" sound from the bass end.
My Dony 3-row has smaller cover hole area and more internal volume, a lower resonant frequency and a less nasal sound (but is also more muffled) -- since the reed blocks in the Model 4 were based on the ones in my 3-row I know this isn't causing the difference.

But I doubt whether many box makers are aware of what's going on, at best they probably drill more holes until they got the sound they wanted --
Ian

I may not be  aware of much of what's "going on" ;) but even I have realized how much the bass end cover affects the sound. However, instead of drilling more holes I omit them all together (apart from necessary but relatively small openings for air and register buttons & bass strap) and place them on either side of the  buttons on the front of the casing. I find that by doing this I get a more powerful bass sound, not "honky" at all and not in the least muffled. Interestingly, but maybe not surprisingly, there is a huge difference when the cover isn't screwed on tightly, resulting in a weaker and less attractive sound.
(Not that I am planning to, but what's wrong about someone building your perfect box??)

Moving the holes from the cover to the front doesn't change the basic Helmholtz resonator structure, but depending on the number/diameter of the holes and the thickness of the wood it will change the tuning frequency. My guess from your description is that you've moved the tuning frequency down which makes the bass sound richer (just like my Dony), either because the wood is thicker (which increases the mass of air in the "ports") or the total hole area is lower (because there's less space) or both. If the cover then leaks the tuning will move up again.

(you can find the equations for reflex ports easily, but it gets a lot more complicated with multiple closely-spaced holes)

The answer to your last question is that if somebody is going to step up and put considerable time effort and money into my ideas to prove that they work (or don't -- that's the risk element!), it only seems fair to give them first crack of the whip at selling the resulting boxes.

Cheers

Ian
Title: Re: The 21st Century Box
Post by: Matthew B on October 06, 2011, 03:14:38 PM
At the risk of repeating what's already been said . . . the big "resonance" impact is, then what happens beyond the pallets?  From the Concertina Connection paper, and my own casual observations, the treble end grill, and the construction of the bass end box both seem to exert a significant influence on the final sound.  This would explain the variety of choices builders make around grill design, grill material, and grill liners, or the absence thereof.  It would also account for the variety of holes that show up on both ends of various box designs, including the ones that some makers now put on the fingerboard, and the ones that point backwards towards the player.  And it would also explain the name of the growl box on a one-row, and the little trumpety jobs that show up on the bass end of Steirische boxes. 

To put it another way: it's the bling that makes it sing.
Title: Re: The 21st Century Box
Post by: Anahata on October 06, 2011, 03:43:31 PM
it would also explain the name of the growl box on a one-row, and the little trumpety jobs that show up on the bass end of Steirische boxes. 

This is all very interesting about the bass end.
The little metal cones in the "trumpety jobs" don't make much difference to the sound on a Steirische, but there is a hole in the middle of them (usually covered with thin-weave cloth) and that probably does make a big difference.

I might try some experiments with my Pokerwork, which is very much a "spare" box: cover the holes in the bass end plate, and make new holes in the front. I guess the thing to do is make holes one at a time, record and maybe measure the response as each hole is added and stop when the optimum sound is reached...
Title: Re: The 21st Century Box
Post by: oggiesnr on October 06, 2011, 03:51:18 PM
Interesting page on the Strasser site http://www.harmonika.com/en/wissen.htm (http://www.harmonika.com/en/wissen.htm)

Steve
Title: Re: The 21st Century Box
Post by: IanD on October 06, 2011, 04:03:16 PM
At the risk of repeating what's already been said . . . the big "resonance" impact is, then what happens beyond the pallets?  From the Concertina Connection paper, and my own casual observations, the treble end grill, and the construction of the bass end box both seem to exert a significant influence on the final sound.  This would explain the variety of choices builders make around grill design, grill material, and grill liners, or the absence thereof.  It would also account for the variety of holes that show up on both ends of various box designs, including the ones that some makers now put on the fingerboard, and the ones that point backwards towards the player.  And it would also explain the name of the growl box on a one-row, and the little trumpety jobs that show up on the bass end of Steirische boxes. 

To put it another way: it's the bling that makes it sing.

Simple answer -- yes. It's what I've been saying from the beginning, that after the reeds the thing that affects the sound most is what sits between them and the outside world, especially the shape/area/reflectivity of the air path including obstacle like grilles, baffles etc. You probably still don't want any resonances in the grille because this tends to make them vibrate and rattle (though this will be damped by cloth stuck to them), the percentage free area and thickness is what matters not the precise shape of the holes.

The trumpets on Steirische boxes don't act as horns even if they look like them, they're far too small (a horn which works at these frequencies is bigger then a Steirische!) -- what they actually are is relatively long narrow ports with a flared exit, precisely what you do in reflex speakers to lower the tuning and prevent air turbulence. But they look a lot prettier than black holes, and since the bass end is supposed to sound like a tuba they act as a miniature reminder of this :-)

It's also quite easy to think about how holes in different places distribute the sound, but one thing to remember is that anything small compared to a wavelength can't be directional. Since a wavelength at 1kHz is about 30cm (10cm at 3kHz, 3cm at 10kHz) then you can only really get much directionality at higher frequencies in the lateral plane, thought the height of the box can give more focusing in the vertical plane -- but only if the sound comes out of all the holes uniformly, which it won't do because it starts from one reed...

Holes in the keyboard are used for boxes with lots of reed banks where the ones nearest the player would otherwise be shadowed by the keyboard, preventing the sound escaping freely. Holes on the back towards the player are a dual-edged sword; they might let sound escape out the back towards the player (so it sounds better to them), but this must mean there's less sound available to come out of the holes facing the audience. Or they might help to kill any cavity resonance of the reeds with the space under the keyboard.

All this is basic acoustic theory as applied to direct radiating, reflex and horn speakers of which there is a vast amount of material on the web, including the effects of cavity and box (body) resonances, horns, tubes and so on. A melodeon might not look like a speaker but exactly the same laws of physics apply -- in fact it is more like a speaker than any other instrument if you think about it carefully... ;-)

Cheers

Ian
Title: Re: The 21st Century Box
Post by: IanD on October 06, 2011, 04:16:35 PM
it would also explain the name of the growl box on a one-row, and the little trumpety jobs that show up on the bass end of Steirische boxes.  

This is all very interesting about the bass end.
The little metal cones in the "trumpety jobs" don't make much difference to the sound on a Steirische, but there is a hole in the middle of them (usually covered with thin-weave cloth) and that probably does make a big difference.

I might try some experiments with my Pokerwork, which is very much a "spare" box: cover the holes in the bass end plate, and make new holes in the front. I guess the thing to do is make holes one at a time, record and maybe measure the response as each hole is added and stop when the optimum sound is reached...


No "probably" about the Steirische, see my previous reply ;-)

It won't make any difference where the holes are; the number, diameter and panel thickness are what matters. If the front panel is thicker than the end plate, glue another piece of wood to the end plate instead to make it thicker then you don't have to drill holes in the casework. All the thickness this changes is the number or size of holes to tune to a specific frequency (see below).

If you're interested the formula for calculating the resonant frequency is here (you'll have to rearrange it to solve for Fb instead of Lv):

http://forum.speakerplans.com/design-of-rectangular-ports-for-a-bassreflex-box_topic50507.html

So bigger holes (or more of them) increase the resonant frequency, deeper holes decrease it.

Have fun :-)

P.S. For this to work properly the "box" (including the end panel) has to be reasonably rigid for the same reason a speaker box has to be -- if the walls move in and out too the numbers change.
Title: Re: The 21st Century Box
Post by: Anahata on October 06, 2011, 04:20:07 PM
Interesting page on the Strasser site http://www.harmonika.com/en/wissen.htm (http://www.harmonika.com/en/wissen.htm)

"the test results of universities and resonance research institutes have confirmed that the sound of a harmonica does not depend on the material of the body. We have accomplished lots of tests with different materials (Metal, plastic, diverse massive woods and plywoods) and that is why we could determine ourselves that the material of the body does not exercise any influence on the sound of the instrument."

Well, that settles that, then.  :Ph

It's also quite easy to think about how holes in different places distribute the sound, but one thing to remember is that anything small compared to a wavelength can't be directional.

If that was directed at my musings about retuning the bass cavity on my Pokerwork, fully undertood.
My intention was
(a) to try different sized holes for different resonant frequencies (this would affect the bass), and
(b) to get some higher frequency content out of the bass end directed at the audience.

2nd posting noted - thanks  (:)
Title: Re: The 21st Century Box
Post by: IanD on October 06, 2011, 04:36:14 PM
Interesting page on the Strasser site http://www.harmonika.com/en/wissen.htm (http://www.harmonika.com/en/wissen.htm)

"the test results of universities and resonance research institutes have confirmed that the sound of a harmonica does not depend on the material of the body. We have accomplished lots of tests with different materials (Metal, plastic, diverse massive woods and plywoods) and that is why we could determine ourselves that the material of the body does not exercise any influence on the sound of the instrument."

Well, that settles that, then.  :Ph

It's also quite easy to think about how holes in different places distribute the sound, but one thing to remember is that anything small compared to a wavelength can't be directional.

If that was directed at my musings about retuning the bass cavity on my Pokerwork, fully undertood.
My intention was
(a) to try different sized holes for different resonant frequencies (this would affect the bass), and
(b) to get some higher frequency content out of the bass end directed at the audience.

2nd posting noted - thanks  (:)


About the Strasser quote -- it's nice to be *proved* right for once... ;-)

-- and I take back what I said about no manufacturer having done this kind of investigation properly -- now it's probably just *most* that haven't...

On point (b), see how much comes out of the holes after retuning anyway and then decide if you need more of it towards the audience -- but for the frequencies a bass end will generate (even high harmonics) I doubt if you'll be able to get much directionality.

By the way, Strasser are now making super-light carbon fibre boxes, but I hate to think what the cost is :-)

http://www.harmonika.com/en/aktuelles.htm

-- answer: 1800 euros *extra*  :o
Title: Re: The 21st Century Box
Post by: Owen Woods on October 06, 2011, 04:51:01 PM
We do play a strange instrument!
Title: Re: The 21st Century Box
Post by: Chris Ryall on October 31, 2011, 09:44:33 AM
From another thread...

For  the "21st century box a la Dedic", I've suggested a bass end stop that removes the thirds and replaces them with a doubled up fifth, but an octave away from the existing fifth instead of in unison. This should give the best of both worlds, assuming it's technically possible... :-)

(but is almost certainly impossible to retrofit to existing boxes because of the extra reeds and the sliding "swap stop")

To keep the chords sounding most similar in the two cases, this means the "normal" chord has the fifth as the lowest note, the root in the middle and the third as the highest one -- the stop then swaps out the third for the fifth above it.  Ian

and another idea ...

I'm wondering if what I'd really like is stops that changed A and B between major and minor. Ideally separately.
Title: Re: The 21st Century Box
Post by: Cooper on October 31, 2011, 01:08:09 PM
and another idea ...

I'm wondering if what I'd really like is stops that changed A and B between major and minor. Ideally separately.
the Libouton i once played had 2 buttons next to each base. One for major, and one for the minor chord.
w
Title: Re: The 21st Century Box
Post by: Anahata on October 31, 2011, 03:09:14 PM
and another idea ...

I'm wondering if what I'd really like is stops that changed A and B between major and minor. Ideally separately.
the Libouton i once played had 2 buttons next to each base. One for major, and one for the minor chord.
w

I've heard of boxes that do that. It's probably an easier solution than adding a stop button.
The full set of D,A,E,and B in both major and minor flavours would be a big addition.

While we're on the subject of extra bass buttons though, I like the one Roger Watson had made specially with a 9th button giving C# and F# basses:

                        F#/C#
C/C      Cmaj/Cmaj       B/E      Bmaj/Emin

G/D      Gmaj/Dmaj       D/A      Dmaj/Amaj

Resulting in a full scale in both major keys on the basses. I could use that a lot!
Title: Re: The 21st Century Box
Post by: oggiesnr on October 31, 2011, 06:03:33 PM
All of which raises the question as to whether we should just have a 36 or 48 button stradella bass.

Steve
Title: Re: The 21st Century Box
Post by: Theo on October 31, 2011, 06:11:07 PM
All of which raises the question as to whether we should just have a 36 or 48 button stradella bass.

Steve

And a piano key keyboard
Title: Re: The 21st Century Box
Post by: oggiesnr on October 31, 2011, 10:22:22 PM
All of which raises the question as to whether we should just have a 36 or 48 button stradella bass.

Steve

And a piano key keyboard

Nope because that loses the beauty of the melodeon "keyboard".  If I hit the next button by mistake on a melodeon it probably sounds alright, if I do it on a piano it's a discord!

Steve
Title: Re: The 21st Century Box
Post by: Owen Woods on November 04, 2011, 03:05:01 AM
Haha, just had a wacky idea. How about valves which are a composite with a low coercivity (soft magnetic). Mount the reeds on zinc plates and have an electromagnet running under the plates the entire length of the block. Alternatively mount them on some ferrimagnetic substance and have the reed plates be the electromagnet. If you want to cut out a voice, just apply a magnetic field and all the valves should seal, as they would be attracted to the magnet.

The more I think about this, the more I realise how ridiculous it is and how it wouldn't work in any circumstances, but I thought I'd post it in order to give those with a scientific background amusement as they pick it apart. I never understood electromagnetism.
Title: Re: The 21st Century Box
Post by: Martin J on November 04, 2011, 02:23:25 PM
Interesting page on the Strasser site http://www.harmonika.com/en/wissen.htm (http://www.harmonika.com/en/wissen.htm)
"the test results of universities and resonance research institutes have confirmed that the sound of a harmonica does not depend on the material of the body. We have accomplished lots of tests with different materials (Metal, plastic, diverse massive woods and plywoods) and that is why we could determine ourselves that the material of the body does not exercise any influence on the sound of the instrument."
Well, that settles that, then.  :Ph
Whilst bowing to the superior knowledge of the above testers, my personal experience was different.  When I bought my Dony I took it to bits to see why it was so much better than my Polkawork.  All I could conclude was finish and superior fit.  The wood inside the Dony was smoother, properly finished whereas the Polkawork was rough sawn. I sanded and sealed the inside of my Polkawork and the difference was dramatic.  I agree that the material probably made no difference but having a sealed surface that reflected sound did make a difference.

So back to topic, a plastic case should produce a brighter sound than a wood one.  I've never seen inside the latest Hohner Xtreme models.  Are they perhaps plastic ?

Lastly, can anyone find the thread (it was on melnet) for the guy who built what can only be described an off road version of the Hohner 114.  He perhaps epitomises new thinking for melodeons.
Title: Re: The 21st Century Box
Post by: TomB on November 04, 2011, 05:31:07 PM
UKBert, as it doesn't seem to take much to get a sticky valve to stop a reed sounding, I think your idea has some mileage. Problem is, in a portable instrument, how would you power the electromagnet? How about a generator worked off the bellows movement? Sort of like the contraption that harnesses the power of tidal waves. Then of course, you've got the problem of residual magnetism holding the valves down when the power is off, so you need the same power supply to service a degaussing arrangement. Simple really, you're a GENIUS  :D
Title: Re: The 21st Century Box
Post by: Owen Woods on November 04, 2011, 05:42:57 PM
Or you could have a stop ;)
Title: Re: The 21st Century Box
Post by: george garside on November 04, 2011, 08:37:53 PM
? a solenoid opperated stop switched by a touch sensative strip aloong bottom of grille for easy opperation wherever the fingers are. ? powered by a  soler panel on top of box or built into  morris musicians  top hat ;D

george
Title: Re: The 21st Century Box
Post by: TomB on November 04, 2011, 10:44:09 PM
Anyone remember the solar powered pocket radio?  ::)
Title: Re: The 21st Century Box
Post by: Andy in Vermont on November 04, 2011, 11:41:55 PM
Lastly, can anyone find the thread (it was on melnet) for the guy who built what can only be described an off road version of the Hohner 114.  He perhaps epitomises new thinking for melodeons.

I recall a UK-based "Cajun" musician who pimped his HA-114s with lots of bling, but as far as I recall it was all cosmetic.
Title: Re: The 21st Century Box
Post by: Anahata on November 05, 2011, 09:05:20 AM
I don't recall a 114 like that either, but Lester has a totally modded pokerwork: posh Italian reeds, chrome and paint job, lowered action, go faster stripes, the lot...
Title: Re: The 21st Century Box
Post by: Lester on November 05, 2011, 09:14:03 AM
I don't recall a 114 like that either, but Lester has a totally modded pokerwork: posh Italian reeds, chrome and paint job, lowered action, go faster stripes, the lot...


 ;D
Nearly true, it has Hohner reeds (I have an Erica with posh Italian reeds), but it does have Ford Escort Satin Black paintwork, all new chrome work, modded treble and bass actions, go faster bellows tape zig-zag, and a Penguin of Death enamel badge.

(http://www.campusgifts.co.uk/acatalog/Pengiunofdeathclassic-LG.jpg)   
Title: Re: The 21st Century Box
Post by: IanD on November 05, 2011, 01:07:23 PM
Interesting page on the Strasser site http://www.harmonika.com/en/wissen.htm (http://www.harmonika.com/en/wissen.htm)
"the test results of universities and resonance research institutes have confirmed that the sound of a harmonica does not depend on the material of the body. We have accomplished lots of tests with different materials (Metal, plastic, diverse massive woods and plywoods) and that is why we could determine ourselves that the material of the body does not exercise any influence on the sound of the instrument."
Well, that settles that, then.  :Ph
Whilst bowing to the superior knowledge of the above testers, my personal experience was different.  When I bought my Dony I took it to bits to see why it was so much better than my Polkawork.  All I could conclude was finish and superior fit.  The wood inside the Dony was smoother, properly finished whereas the Polkawork was rough sawn. I sanded and sealed the inside of my Polkawork and the difference was dramatic.  I agree that the material probably made no difference but having a sealed surface that reflected sound did make a difference.

So back to topic, a plastic case should produce a brighter sound than a wood one.  I've never seen inside the latest Hohner Xtreme models.  Are they perhaps plastic ?

Lastly, can anyone find the thread (it was on melnet) for the guy who built what can only be described an off road version of the Hohner 114.  He perhaps epitomises new thinking for melodeons.


Adding a hard varnish to wood does change the high-frequency sound absorption, as I said before this is well known if you ever try to build treble horn flares for compression drivers out of wood -- yet another example of how speaker design is relevant to box design.

(it's also well known from classical room acoustics, wood panelled walls make the room sound brighter if they're varnished)
Title: Re: The 21st Century Box
Post by: Christopher K. on November 05, 2011, 07:15:38 PM
Lastly, can anyone find the thread (it was on melnet) for the guy who built what can only be described an off road version of the Hohner 114.  He perhaps epitomises new thinking for melodeons.

I recall a UK-based "Cajun" musician who pimped his HA-114s with lots of bling, but as far as I recall it was all cosmetic.


Eezy Squeezy, maybe? ...the Doctor Who of melodeons.

(http://farm1.static.flickr.com/180/429201605_64b3ebbb23.jpg) (http://farm1.static.flickr.com/178/419741382_42351542a9.jpg) (http://farm1.static.flickr.com/187/419741381_89ed7fd23a.jpg) (http://farm1.static.flickr.com/172/419741383_5d20cda636.jpg)
Title: Re: The 21st Century Box
Post by: Andy in Vermont on November 06, 2011, 01:32:14 AM
I recall a UK-based "Cajun" musician who pimped his HA-114s with lots of bling, but as far as I recall it was all cosmetic.
Eezy Squeezy, maybe? ...the Doctor Who of melodeons.

(http://farm1.static.flickr.com/180/429201605_64b3ebbb23.jpg) (http://farm1.static.flickr.com/178/419741382_42351542a9.jpg) (http://farm1.static.flickr.com/187/419741381_89ed7fd23a.jpg) (http://farm1.static.flickr.com/172/419741383_5d20cda636.jpg)
[/quote]

Wow, that's a blast from the past -- thank you. So, is this the guy "No Strings Attached" meant?
-Andy
Title: Re: The 21st Century Box
Post by: Andy Next Tune on November 06, 2011, 05:18:36 PM
I recall a UK-based "Cajun" musician who pimped his HA-114s with lots of bling, but as far as I recall it was all cosmetic.
Eezy Squeezy, maybe? ...the Doctor Who of melodeons.

(http://farm1.static.flickr.com/180/429201605_64b3ebbb23.jpg) (http://farm1.static.flickr.com/178/419741382_42351542a9.jpg) (http://farm1.static.flickr.com/187/419741381_89ed7fd23a.jpg) (http://farm1.static.flickr.com/172/419741383_5d20cda636.jpg)

Wow, that's a blast from the past -- thank you. So, is this the guy "No Strings Attached" meant?
-Andy
[/quote]

Looks more like the Cybermen's instrument of choice  >:E
Title: Re: The 21st Century Box
Post by: sqwzboxstudent on November 08, 2011, 10:22:57 PM
anyone ever seen one of these????

http://www.youtube.com/watch?v=cv6pjjdGvfg&NR=1

crazy...
Title: Re: The 21st Century Box
Post by: Inventor on November 09, 2011, 12:16:19 PM
When the Horniman Museum were setting up their new Music Instrument Gallery, the curator asked me what was needed to be included in the Concertina section.  I suggested among other things a perspex model of the action and reeds to show the inner workings of a concertina. 
They didn't take any of my advice, and in spite of a massive Lottery grant ended up with only one casefull of a tiny fraction of their extensive free reed instrument collection. A Melodeon like the one shown above is exactly what they need.
Inventor.
Title: Re: The 21st Century Box
Post by: Graham W on November 09, 2011, 01:45:34 PM
anyone ever seen one of these????

http://www.youtube.com/watch?v=cv6pjjdGvfg&NR=1

crazy...

Look at http://www.pianoabretelles.com/ and follow the link 'Conception d'Instruments' for more info about. Google translate will give the gist of it . . . interesting stuff.
Title: Re: The 21st Century Box
Post by: Chris Ryall on March 25, 2012, 09:23:25 PM
Link to discussion (http://forum.melodeon.net/index.php/topic,9126.msg) on use of magnets instead of springs
Title: Re: The 21st Century Box
Post by: Chris Ryall on June 11, 2012, 08:15:28 AM
Redesign of the left end to permit more 'dexterity'  ;)

A good instrument should be adaptable to lots of people's geometries. I am well aware that I am probably in the 95th percentile in terms of hand size, so it is ludicrous if I am one of the few who can use all four fingers. If is the case then it points to a major flaw in the physical ergonomics of the instrument. I am aware that some people will not take to using four fingers due to the way that their brain works, and I am aware that there are some who feel that their little finger is not strong enough (although this can be rectified), but it has shocked me somewhat as to the number of people who find four fingers physically uncomfortable. I think that if the box was to be redesigned, the bass side should not be in that position. Perhaps similar to the Schwyzerorgeli instead in rake.
Title: Re: The 21st Century Box
Post by: IanD on June 11, 2012, 10:29:19 AM
Redesign of the left end to permit more 'dexterity'  ;)

A good instrument should be adaptable to lots of people's geometries. I am well aware that I am probably in the 95th percentile in terms of hand size, so it is ludicrous if I am one of the few who can use all four fingers. If is the case then it points to a major flaw in the physical ergonomics of the instrument. I am aware that some people will not take to using four fingers due to the way that their brain works, and I am aware that there are some who feel that their little finger is not strong enough (although this can be rectified), but it has shocked me somewhat as to the number of people who find four fingers physically uncomfortable. I think that if the box was to be redesigned, the bass side should not be in that position. Perhaps similar to the Schwyzerorgeli instead in rake.

Dexterity is not the only goal ;-)

If you play with a lot of push-pull "punch" like many English-stype players (me included) as opposed to the smoother Continental style (including Schwyzerorgeli) then there's a strong case for preferring bass buttons on the front of the bass end instead of the end, because the push-pull force is provided more by the hand and less by the fingers on the buttons -- having played both anglo concertina and meloedeon, concertina is much harder on the fingers if you really want to push the box.

It's perfectly possible to make significant ergonomic improvements to the bass end -- at least, compated to most boxes currently produced -- without a major rethink like moving the buttons onto the ends. Watch this space... ;-)

Ian
Title: Re: The 21st Century Box
Post by: Owen Woods on June 11, 2012, 12:28:48 PM
Redesign of the left end to permit more 'dexterity'  ;)

A good instrument should be adaptable to lots of people's geometries. I am well aware that I am probably in the 95th percentile in terms of hand size, so it is ludicrous if I am one of the few who can use all four fingers. If is the case then it points to a major flaw in the physical ergonomics of the instrument. I am aware that some people will not take to using four fingers due to the way that their brain works, and I am aware that there are some who feel that their little finger is not strong enough (although this can be rectified), but it has shocked me somewhat as to the number of people who find four fingers physically uncomfortable. I think that if the box was to be redesigned, the bass side should not be in that position. Perhaps similar to the Schwyzerorgeli instead in rake.

Dexterity is not the only goal ;-)

If you play with a lot of push-pull "punch" like many English-stype players (me included) as opposed to the smoother Continental style (including Schwyzerorgeli) then there's a strong case for preferring bass buttons on the front of the bass end instead of the end, because the push-pull force is provided more by the hand and less by the fingers on the buttons -- having played both anglo concertina and meloedeon, concertina is much harder on the fingers if you really want to push the box.

It's perfectly possible to make significant ergonomic improvements to the bass end -- at least, compated to most boxes currently produced -- without a major rethink like moving the buttons onto the ends. Watch this space... ;-)

Ian

Ah, this is very true and I hadn't considered that. Perhaps just changing the rake minutely? It's a trade-off between dexterity and power, as you say, but I don't think that the current compromise is the best one. I look forward to seeing your own improvements (:)
Title: Re: The 21st Century Box
Post by: oggiesnr on June 11, 2012, 12:33:59 PM
The Guens Hybid bandoneon sets the buttons at an angle to the palm of the hand.  Might this help?

http://www.bandoneon-maker.com/harrygeuns.htm (http://www.bandoneon-maker.com/harrygeuns.htm)  (you'll need to use the navigation panel, it doesn't give me a direct link)

I have played one and it is very comfortable.

Steve
Title: Re: The 21st Century Box
Post by: Owen Woods on June 11, 2012, 03:30:35 PM
Yes, that sort of thing, precisely (:)
Title: Re: The 21st Century Box
Post by: Chris Ryall on June 12, 2012, 08:01:05 AM
(http://www.bandoneon-maker.com/b.rio%20fr.%20%2706%202..JPG)

Hey, this beastie is only €800 !  Good price or what?
Title: Re: The 21st Century Box
Post by: Adam-T on June 12, 2012, 08:08:57 AM
Quote
Hey, this beastie is only €800 !  Good price or what?

EDIT - Ahhhhhh, read again - the 800 Euros is an addition to the cost of your Bandoneon if you want Traditional made Bellows

"Bandonion  142 tone basic model bi- sonoric ("Rheinische Tonlage")
*Traditional made; using "long" zinc reed plates  Euro 4700 *
Student model 142 tone basic model bi- sonoric ("Rheinische Tonlage")
single voice "long" zinc reed plates Euro 2300"""


the C system Unisonoric basic model is cheap at only 720 Euros though. looks a really good playable box too and has swappable reedblocks, this is the kind of Bandoneon I would consider (Unisonoric)

Budget model

http://www.bandoneon-maker.com/mini%20Hybrid%20front%20view.JPG

1600 Euro verison (not worth the extra IMO unless the mechanics are considerably better)

http://www.bandoneon-maker.com/Hybr.med.5a.JPG

The Pro version is nearly 5000 though and you can see why it`s so much more, Absolutely Stunning

http://www.bandoneon-maker.com/gabla%20r.%20voor%202.JPG

http://www.bandoneon-maker.com/GH%20b.e.m%20f..JPG
Title: Re: The 21st Century Box
Post by: Chris Ryall on June 12, 2012, 08:14:48 AM
Sadly they don't seem to get to Ch. d'Ars. I was tempted to go Maastricht way (looks a very nice place for a weekend) and have a go. But I suspect the keyboard layout might blow my brains out ... http://www.bandoneon-maker.com/keyboardlayoutband.htm
Title: Re: The 21st Century Box
Post by: Adam-T on June 12, 2012, 08:26:51 AM
Sadly they don't seem to get to Ch. d'Ars. I was tempted to go Maastricht way (looks a very nice place for a weekend) and have a go. But I suspect the keyboard layout might blow my brains out ... http://www.bandoneon-maker.com/keyboardlayoutband.htm

It`d certainly blow mine hence being more interested in the Unisonoric versions . also I edited my post above, there aren`t any 800 Euro Bi-sonoric ones, read again, 800Euros is for a fancy bellows option, the cheapest is the Student at 2300 :(
Title: Re: The 21st Century Box
Post by: Chris Ryall on September 30, 2013, 10:54:52 AM
New development on the micrphone wiring front (http://forum.melodeon.net/index.php/topic,13287)  this post is simply a link. click link, or picture below if you want to contribute to the new thread.

As mentioned this stage was a bit of a surprise for me; when nudiefish asked me to fit a “mike system” I just said, “yes” without thinking much about it.
When I came to start to fit it I came to the very fast conclusion that I had never put one into this smaller size box (240mm x 150mm) that had 12 bass and slides, this causes the reed blocks to take up every last mm within the bellows cavity giving me very little room to move for the cabling down the inside of the bellows, eventually after a very frustrating day I got there with it.

Because of the 12 bass in such a small box I even had to put the stereo socket in a place where I would not normally do so, this time I had to have it fit within the bass mechanism rather than bellow it.
If I ever have to do this again on this size box, then I would run the first half of the cabling across the back folds then revert to the top for the next half.
After the initial frustration it works very well.

This interested me as the cabling looked very fiddly and I got to thinking why not create a frame (maybe thin aluminium to keep weight down) that sits inside the bellows to center the cable and then use a spiral cable that would expand with the bellows. I tried to create a small drawing to illustrate whet I mean. Putting plugs on both ends of the cable, to connect with sockets in the reed boxes would help with tuning to detach the bellows completely.

(http://forum.melodeon.net/index.php?action=dlattach;topic=13287.0;attach=12173;image) (http://forum.melodeon.net/index.php/topic,13287)
Title: Re: The 21st Century Box
Post by: Chris Ryall on December 14, 2013, 11:16:01 AM
Just to post a link to Chris Brimley's idea on interval based keyboards

  http://forum.melodeon.net/index.php/topic,13761.0/topicseen.html

"thinking outside the box" - like that title!
Title: Re: The 21st Century Box
Post by: IanD on December 14, 2013, 11:10:36 PM
New development on the micrphone wiring front (http://forum.melodeon.net/index.php/topic,13287)  this post is simply a link. click link, or picture below if you want to contribute to the new thread.

As mentioned this stage was a bit of a surprise for me; when nudiefish asked me to fit a “mike system” I just said, “yes” without thinking much about it.
When I came to start to fit it I came to the very fast conclusion that I had never put one into this smaller size box (240mm x 150mm) that had 12 bass and slides, this causes the reed blocks to take up every last mm within the bellows cavity giving me very little room to move for the cabling down the inside of the bellows, eventually after a very frustrating day I got there with it.

Because of the 12 bass in such a small box I even had to put the stereo socket in a place where I would not normally do so, this time I had to have it fit within the bass mechanism rather than bellow it.
If I ever have to do this again on this size box, then I would run the first half of the cabling across the back folds then revert to the top for the next half.
After the initial frustration it works very well.

This interested me as the cabling looked very fiddly and I got to thinking why not create a frame (maybe thin aluminium to keep weight down) that sits inside the bellows to center the cable and then use a spiral cable that would expand with the bellows. I tried to create a small drawing to illustrate whet I mean. Putting plugs on both ends of the cable, to connect with sockets in the reed boxes would help with tuning to detach the bellows completely.

(http://forum.melodeon.net/index.php?action=dlattach;topic=13287.0;attach=12173;image) (http://forum.melodeon.net/index.php/topic,13287)
Instead of leading the cable straight from one end to the other across the bellows, it would be much better to make it go top to bottom as well. Then the ratio between stretched and unstretched length is much less, and you wouldn't need any frame -- just attach it to (for example) the inside top of the bass end and the inside bottom of the treble end (where the reed blocks are less tall).
Title: Re: The 21st Century Box
Post by: Rob2Hook on December 15, 2013, 02:25:16 PM
Having short arms I wouldn't expect to get the coil trapped in the bellows folds but you would have to play rather sedately to avoid the coil slapping against the sides.  I get enough bellows noise when playing a Pokerwork standing up, fast direction changes seem to slam all the corners into each other.  I guess some interim supports across the bellows would prevent this but each refinement adds weight and possibly inflexibility.  A serpentine wire tacked at the midpoint of each fold to the inner folds of the bellows works very well (still needs a connector each end).  Actually, if Castagnari can accept bellows pins one end only (Lilly and Tommy), then maybe a single connector will suffice.

Rob.
Title: Re: The 21st Century Box
Post by: denj.jones on December 16, 2013, 08:22:22 PM
Having repaired/restored/re tuned several melodeons and accordions for over 20 years now, i am keen to find other views on the topic of sealing reed blocks/plates.
I have found much success in using window frame or bathroom sealant,which in my opinion offers more advantages than the traditional wax methods.
eg it does not age(go brittle),does not melt or soften in high ambient temp, is easier to apply,etc, etc
please forgive me if this has been a well debated topic in the past, (my first contribution) :P
Den Jones Wirral
Title: Re: The 21st Century Box
Post by: Theo on December 16, 2013, 08:23:39 PM
I think that post should be deferred to April 1st.
Title: Re: The 21st Century Box
Post by: denj.jones on December 16, 2013, 08:47:13 PM
thank you for your your considered view, i was hoping for a little more enlightenment on the subject of 21st century design/ construction though.I am willing to accept any criticisms but would much like to hear of pros and cons
many thanks den
Title: Re: The 21st Century Box
Post by: Lester on December 16, 2013, 08:50:52 PM
thank you for your your considered view, i was hoping for a little more enlightenment on the subject of 21st century design/ construction though.I am willing to accept any criticisms but would much like to hear of pros and cons
many thanks den

More considered an opinion than mine would have been having had to remove reed plates stuck in with things other than proper reed wax. It should be a capital offence.
Title: Re: The 21st Century Box
Post by: Bob Ellis on December 16, 2013, 09:03:42 PM
With only the experience of having built one melodeon and done a bit of work on a couple more, I must say that I like Emmanuel Pariselle's preferred method of holding the reeds in place with a small screw in the centre of each side. This makes them easy to adjust and/or remove and improves the resonance of the reeds (or so I am told by those more knowledgeable than I am.)
Title: Re: The 21st Century Box
Post by: Lester on December 16, 2013, 09:15:32 PM
With only the experience of having built one melodeon and done a bit of work on a couple more, I must say that I like Emmanuel Pariselle's preferred method of holding the reeds in place with a small screw in the centre of each side. This makes them easy to adjust and/or remove and improves the resonance of the reeds (or so I am told by those more knowledgeable than I am.)

Only works on reed blocks made of close grained hard woods/fruit woods. You typical Hohner reed block would not hold a screw sufficiently firmly.
Title: Re: The 21st Century Box
Post by: Theo on December 16, 2013, 09:17:05 PM
A more considered reply would be:

The requirements of a method if securing reeds to blocks is twofold: 1. The reeds need to be held rigidly in place and 2 it must be easy to remove reeds to replace broken tongues and perished valves.

Wax and screws both meet these requirements, thought wax does have some drawbacks : it can be messy to apply and it does have a limited life of only 30 years or do.  Screws are certainly superior, but you need hardwood reed blocks to give screws a reliable grip.

Silicone type window sealants fail on both counts.  The material is too flexible to hold reeds firmly enough to sound optimally, and it is the very devil to remove if a reed needs to be removed.

Like Lester I've had several cases where I silently cursed a previous repairer who fixed reed plates with window sealant.

Mind you the ones who use the stuff to fix bellows are the worst.
Title: Re: The 21st Century Box
Post by: MatthewVanitas on December 18, 2013, 05:08:48 PM
Haha, just had a wacky idea. How about valves which are a composite with a low coercivity (soft magnetic). ...

I know the valve magnet idea may be a bit odd, there's at least one melodeon maker who's using rare-earth magnets in the stop knobs so that they'll stay up when pulled up. Kind of a clever way to avoid the seemingly-inevitable tendency of Cajun/Quebecois/Irish melodeon stops to either be sticky and too tight, or too lose and inclined to slide down and turn a bank on or off.
Title: Re: The 21st Century Box
Post by: Chris Ryall on May 25, 2014, 06:43:37 AM
I plan to continue to update this thread as new innovations arise. Here is Owen Woods' (Ukebert here) blog about his project to make a melodeon using CAD/CAM

  http://melodeonmusic.com/2014/05/20/joy-making/

Keep 'em coming …
Title: BASS Chimney: 21st Century Box
Post by: Chris Ryall on June 04, 2014, 01:32:59 PM
THE "BASS CHIMNEY"  An Emmanuel Pariselle idea.

The notes in the chords on left end all sound at once, so why give them separate plumbing. Emmanuel "folds" the construction using space more efficiently, apparent this is a lft from Russian Bayan construction

See http://forum.melodeon.net/index.php/topic,14814.msg183242.html#msg183242 (includes pictures)

Thanks to Theo for clarification below. Essentially this makes for a 2 storey bass internally. I could add that the conventional bass blocks on my kit come close to touching, belows closed, so use of this might be "where feasible"
Title: Re: BASS Chimney: 21st Century Box
Post by: Theo on June 04, 2014, 04:58:07 PM
The notes in the chords on left end all sound at once, so why give them separate plumbing.

Not quite correct, but an understandable misapprehension if you've not handled one.   There is one "chimney" per low bass reed, which is not shared with any other reeds.   The purpose of the chimney is to allow the low bass reeds to lie on top of the high bass and the chord reeds which are mounted conventionally.

Marc Serafini also uses this method in some of his designs.
Title: 21st Century Box - phase advancing cross straps between blocks
Post by: Chris Ryall on June 05, 2014, 01:29:34 PM
Most "big box" makers join block sets with a metal strap to stabilise interactions between the different voice sets. Usually it is a metal bar. Some are experimenting with bent ones, which will act as stiff springs

 http://forum.melodeon.net/index.php/topic,14788.msg183317.html#msg183317
Title: 21st Century Box - cross row helper button C#D instead of ED?
Post by: Chris Ryall on June 05, 2014, 01:45:08 PM
This innovation happened accidentally when I converted a C#DG to act as a chromatic box, drawing its "accidentals" from the C# row. You start with a pull C#C mid box, but already have pull C on the G row. It was filed to D, making the button C#D.

Now the usual "helper" is an ED, either as a Dutch inversion on main row, or on a helper row. For pull scales, this is the same.

What I hadn't expected was the fantastic utility of that C# push when playing in D, and its E dorian, A mixo etc modes. You end up with play through scales of all but E, but as E is a note of rest in Em, and a weak note in Dmaj or A7 chords that doesn't seem to matter in practice. One of the best mods I ever did. I've in effect lost a push E, gained a push C# (maj7th of D scale, maj3rd of A and a key part of the A7 tritone).

Halftone box players may wryly smile and say … we've always had this :|glug

Title: Re: The 21st Century Box
Post by: Chris Ryall on June 19, 2014, 06:09:19 PM
From the british maker's thread

The 3D printing idea could be the best I've heard. Cost and reproducibility is there. You can create complex internal designs without carving or opening a thing. How to apply it would be the real innovation. I saw a Kickstarter for 3D printed highland pipes that looked pretty fantastic, and they were able to expand the range of the pipes using the design. But how to expand to a melodeon?  Finger boards and buttons, sure. But where else?  Arched/curved internal walls to change volume?  Hybrid with wood to decrease weight?  A waterproof melodeon for playing in the rain?  If you can find a way to 3-D print the reeds....but thinking "outside of the box" (pun intended) is what's necessary to bring these things up to 21st century standards.
First suggested over here (http://forum.melodeon.net/index.php/topic,14590.0/nowap.html). There's nothing new under the sun!

3D printed stuff isn't as strong as it might be, but it might be OK for a melodeon, and it's a very new technology that will become more useful as it gets faster and cheaper and better materials, so yes, at some point...

That thread also introduces the idea of milling a reed block/pallet board combination from solid Al.
Leaping smartly from the 'French' thread, why has new material for bellows not been taken up here? I just don't believe that the design of the melodeon can be improved much, the leap forward has to be in the materials used, and cardboard and tape for bellows really could do with a rethink; I find it hard to believe that there isn't a better material available for the job..

[if you follow through … no need to quote ALL of this, chaps. Be selective please ;) C]
Title: Re: The 21st Century Box
Post by: IanD on June 19, 2014, 07:31:01 PM
The millled Al reed block/pallet board idea hasn't died, it's just been resting... ;-)
Title: Re: The 21st Century Box
Post by: Owen Woods on June 20, 2014, 10:27:21 AM
I am milling reedblocks out of Lime and laser cutting palletboards. Similar principle to what Ian has proposed. I have to admit that I am somewhat cautious about milling in Al, there is a risk that it will be very bright and brash (although it would be probably the most responsive box in existence). The absorption by the blocks isn't always a bad thing - although it can be responsible for sluggish and syrupy boxes.

EDIT: Having said that, if I had a cnc mill which could mill in Al I would certainly give it a go!
Title: Re: The 21st Century Box
Post by: Bob Ellis on June 20, 2014, 12:08:45 PM
Clém Guais uses aluminium pallet boards and they looked as though they were milled, although I forgot to ask him. His reed blocks, however, are wooden.
Title: Re: The 21st Century Box
Post by: Lester on June 20, 2014, 12:19:07 PM
Clém Guais uses aluminium pallet boards and they looked as though they were milled, although I forgot to ask him. His reed blocks, however, are wooden.

My Tommy, so probably all the others as well, had an aluminum fondo (other names are available)

(https://lh4.googleusercontent.com/--gSkz-2KrnQ/T4UojacQJiI/AAAAAAAAOTE/rQ0wzQnYppM/w788-h591-no/DSCF1837.JPG)
Title: Re: The 21st Century Box
Post by: Owen Woods on June 20, 2014, 12:32:00 PM
What I meant by my statement was reedblocks and palletboard milled out of one piece of alumnium, not aluminium palletboards in general, which have certain advantages over wooden ones.
Title: Re: The 21st Century Box
Post by: IanD on June 20, 2014, 08:46:19 PM
What I meant by my statement was reedblocks and palletboard milled out of one piece of alumnium, not aluminium palletboards in general, which have certain advantages over wooden ones.
Watch this space...
Title: Re: The 21st Century Box
Post by: malcolmbebb on June 20, 2014, 08:53:33 PM
What I meant by my statement was reedblocks and palletboard milled out of one piece of alumnium, not aluminium palletboards in general, which have certain advantages over wooden ones.
Watch this space...

Unless you have access to some fancy extrusions, and maybe even then, that's a lot of aluminium getting wasted.
Title: Re: The 21st Century Box
Post by: IanD on June 20, 2014, 09:05:48 PM
What I meant by my statement was reedblocks and palletboard milled out of one piece of alumnium, not aluminium palletboards in general, which have certain advantages over wooden ones.
Watch this space...

Unless you have access to some fancy extrusions, and maybe even then, that's a lot of aluminium getting wasted.
Not really, a suitable slab of 10mm alloy isn't that expensive, and CNC milling from solid is perfectly normal for forming complex shapes -- in fact if you cost your time at a reasonable rate it might even work out cheaper than building it all out of wood, after it's set up you can just walk away and let it get on with it while you do something else.

People often forget that by far the biggest cost in building a box (and what stops you building more) is labour, not materials -- if you can do something that costs rather more in materials but saves a lot of time it ends up cheaper overall.

Of course you need to add in the time to set up (program) the machine and rent/buy it, unless you just deliver the CNC file to an engineering firm and get the finished product back -- for which they'll charge you, but maybe less than you'd think, and probably less than buying a CNC miller unless you're going to make a lot of things with it...
Title: Re: The 21st Century Box
Post by: Steve_freereeder on June 21, 2014, 12:45:07 AM
What I meant by my statement was reedblocks and palletboard milled out of one piece of alumnium, not aluminium palletboards in general, which have certain advantages over wooden ones.
Watch this space...

Unless you have access to some fancy extrusions, and maybe even then, that's a lot of aluminium getting wasted.
Not really, a suitable slab of 10mm alloy isn't that expensive, and CNC milling from solid is perfectly normal for forming complex shapes -- in fact if you cost your time at a reasonable rate it might even work out cheaper than building it all out of wood, after it's set up you can just walk away and let it get on with it while you do something else.
Also, aluminium kerf can be collected and recycled, so it's not really wasted. However, wood waste/kerf is much less practicable to re-use.
Title: Re: The 21st Century Box
Post by: Chris Ryall on June 21, 2014, 08:35:55 AM
 ;D delighted to see a renaissance here. I've tried to copy in good ideas from other threads as they came up. Feel free to scan back through recent 21CB pages, move on anything that takes your fancy.  :|glug
Title: Re: The 21st Century Box
Post by: Chris Ryall on June 22, 2014, 08:54:40 AM
From another thread

It would be nice to have a box with easily exchangable reed blocks. The read blocks are enclosed in their own housing and can be exchanged quickly, for example to switching from D/G to Eb/Bb. Maybe the reed block's housing could be designd is like drawer of a cupboard.

I've personally gone the path of a third row, and extended bass. This idea is arguably cheaper, but could you change keys within a session? My concern would be that anything that was quick to change might eventually lose air-tightness? But all things are solvable.
Title: Re: The 21st Century Box
Post by: Chris Ryall on October 24, 2014, 09:38:01 AM
This has appeared elsewhere

Watching this video of Peter Browne and Tim Edey (https://www.youtube.com/watch?v=u6V1ki_D1Io) it struck me that Peter's left hand is way up at the top of the case, far away from the buttons, which he doesn't use at all, as Tim is handling the melody chores here, and presumably to have that much great control over the bellows.  This got me to thinking, why have the buttons in the middle?  Why not up at the top?  It's certainly not going to happen with a PA and 48+ buttons but with these little 8 - 18 button jobs we play why not?

Am curious too if any put their left hand up top like Peter.  I find it does help a bit. So many other things hinder my playing though... ;D

I always find it fascinating to listen to design discussions between my son, who is a furniture designer/maker, and his fiancee who is a designer.  She tends to go for looks over functionality whilst my son tends to go for functionality combined with eye appeal and ease of manufacture.  Things which are needlessly complicated simply to achieve a different look don't get made because they are wasteful of materials, the design "twist" often affects functionality adversely and often reduces the potential sales market. The classic from his days at university were some of the table designs emanating from the design students.  A few had a hole in the centre of the table-top through which a pyramid of table-legs would poke through.  Hard to make, tricky to fix the table-top to the legs and the hole hugely reduces the available surface on which to put things.  There are good reasons why tables have simple flat tops!

So maybe the question in relation to boxes should be: "Why would you not place the buttons in the centre?".   In designing and manufacturing something mechanical I think there is a natural tendency to go for symmetry since it usually looks better and, curiously, often seems to work better too. It avoids having to design awkward/needless mechanisms to accommodate an offset arrangement. Having a button or lever close to the thing it is operating makes good mechanical sense. 

And as soon as you shift the bass/chord buttons you run into other problems - where do you place the air button and how do you attach the strap to comfortably accommodate a different hand position?  These aren't insurmountable problems but in solving them you might end up with an instrument with the same aesthetic qualities as a pig's bottom.  Mind you...a pig's rear is at least symmetrical and very functional!  :D
Title: Re: The 21st Century Box
Post by: Chris Ryall on November 27, 2014, 08:58:38 AM
Meanwhile, somewhere in Patagonia …

    https://www.youtube.com/watch?v=Ckur8W4RoJc]

Superb 2009 documentary on a project keep the Bandonèon alive, as the iconic instument of Angenina. Listen for "21st Century Bandonèon" about 21 (what else) minutes in.

Nice exploration of the challenges involved in box design and construction :|glug
Title: Re: The 21st Century Box
Post by: Clive Williams on November 27, 2014, 09:11:54 AM
Re: position of bass buttons, I have a thing with my Lucia, stradella bass - the chords you want to play most, G/D/A/Em/Bm/etc are at the top end of the case, close to where the bass strap joins with the box, so this is where the hand spends most of it's time - in the top half of the box. In practice, this is a pain because the strap is much closer to the box at the top and bottom of the bass end, hence less flexible and harder to move the hand about. Not undoable, and with time the strap has eased, but certainly not an advertisement for moving standard bass buttons away from the centre...

Cheers,

Clive
Title: Re: The 21st Century Box - kniri system for blues?
Post by: Chris Ryall on March 24, 2015, 10:59:03 AM
Opinion? Well, quick look, it looks very interesting blues-wise. 

   http://www.kniri.ch/de/bluesaccordion.aspx

For a start you get the standard major blues G7 D7 and C7 chords, the latter on draw, and mixolydian scales on G,C. Both standard blues technique. On D they tend to play more far out things. 'altered' isn't there. It's same notes/mode of C# melodic and the notes don't do that far. (would be squeaky anyway) but plenty to go for.

The flattened notes seem to be in upper octaves. That might work too - "out" notes are often played there, essentially as extensions to the base chord. it might not be quite blues as we know it, but "there ain't not rules 'xcept don't play a major 3 on a minor chord"

Minor blues are catered for on the pull. It'd be a challenge to sort a bass end for it (unisonorics?) but I like the way you can play in C, F or Bb in the higher octaves.  Very clever.

OK.   I've been doing some simulations of a 2 row kniri ('knirink' ?) looking for

  1. Scale over 2+ octaves
  2. Easy access to the 'blue' - b7 is built in to kniri, and there are  b9's
      in there but the tense #4=b5, really characteristic of 'blues' scale isn't :-\

As ever with melodeons - compromise required, but a 2 row with kniri scales #4 (three tones) apart seems to have most potential. Yes, a normal 2 row is 4th apart, 5th looked at from the inside, and this is half way between the two >:E  Essentially it is two one rows,  kniri/122 tuned. With each row acting as a souce of accidentals for the other, symetrically :P I cannot see anything except unisonorics working on left end, and will look to some of Ukebert's experiments (http://forum.melodeon.net/index.php/topic,7892.msg98308.html#msg98308). 

Now what I need is a carcass … [ed] whoops, forgot the layout!!

Code: [Select]
  ºG/ºA♭  ¹B♭/¹C  ¹C♯/¹E♭ ¹F/¹F♯   ¹A♭/²B♭  ²B/²C♯  ²E♭/E  ²F♯/²A♭  ³A/³B  ³C♯/³D
E♭/F♯  ºG/¹A   ¹B/¹C    ¹D/¹E    ¹F/¹G   ²A/²B♭  ²C/²D  ²E♭/²F  ²G/²A♭  ³B♭/³C  ³D♭/³E♭

On each row intervals run tone/tone/semitone…repeat. Hence b7th, and the octave eg G ends up as pull

edit Turns out there are 2 kniri pattens, repeating differently along the row and otherwise an odd number of semitones apart. As such tritone (6 semitone) row spacing would only access half the "kniri pattern space". Quart or quint spacing gives access to both patterns. So there's a choice, depending on what you play.
Title: Re: The 21st Century Box
Post by: Chris Ryall on April 24, 2015, 09:03:58 AM
Progress report: a suitable carcass has been rescued from the Place Where Melodeons Go To Die, and I hope it'll be reeded up as per above by the summer. Right end only to start with, left still needs "a bit of thought"  :|glug
Title: Re: The 21st Century Box
Post by: ChrisLDD on April 25, 2015, 12:10:53 AM
For those interested, here is a pic of some bass reed-block test pieces that I've milled in aluminium for my 'dream melodeon.'
Two cavities, just to evaluate the milling of required features.

Currently:
Base thickness = 4mm (to accommodate m2 fixing screws.)
Side wall thickness = 1.5mm.
Internal wall thickness= 1mm.
Title: Re: The 21st Century Box
Post by: Chris Ryall on April 25, 2015, 08:28:10 AM
Deeply interested. Alu blocks was an early idea in this "nothing barred" thread, though it didn't seem to come together until Ian's post last june. Great to see a practical manifestation! Were they computer control milled?

But these are - sort of modular sub-blocks? How do you fix them in without vibration and those "wolf" notes referred to earlier?  Otherwise you are perhaps just moving the "fix" issue along a bit to a different component.

This looks really interesting …
Title: Re: The 21st Century Box
Post by: Lester on April 25, 2015, 08:33:55 AM
Re: position of bass buttons, I have a thing with my Lucia, stradella bass - the chords you want to play most, G/D/A/Em/Bm/etc are at the top end of the case, close to where the bass strap joins with the box, so this is where the hand spends most of it's time - in the top half of the box. In practice, this is a pain because the strap is much closer to the box at the top and bottom of the bass end, hence less flexible and harder to move the hand about. Not undoable, and with time the strap has eased, but certainly not an advertisement for moving standard bass buttons away from the centre...

Cheers,

Clive

Why not get a fettler to move the position of the basses/chords. It is not a difficult job.
Title: Re: The 21st Century Box
Post by: IanD on April 25, 2015, 11:06:58 AM
Deeply interested. Alu blocks was an early idea in this "nothing barred" thread, though it didn't seem to come together until Ian's post last june. Great to see a practical manifestation! Were they computer control milled?

But these are - sort of modular sub-blocks? How do you fix them in without vibration and those "wolf" notes referred to earlier?  Otherwise you are perhaps just moving the "fix" issue along a bit to a different component.

This looks really interesting …
Unfortunately it all seems to have gone quiet as far as progress on the milled-ali-reed-pan box I was discussing is concerned... :-(
Title: Re: The 21st Century Box
Post by: Chris Ryall on April 25, 2015, 11:22:40 AM
Unfortunately it all seems to have gone quiet as far as progress on the milled-ali-reed-pan box I was discussing is concerned... :-(

Needs someone with both the skill and inclination I guess. I try to keep this tread going, albeit slowly and have also copied what seemed useful (however wacky) ideas in from elsewhere. Read the whole lot through this morning - it's actually become a resource?

But many of the strokes of genius still await physical incarnation, yes. 

Would 3D-printed blocks work? :|glug
Title: Re: The 21st Century Box
Post by: IanD on April 25, 2015, 12:52:17 PM
Unfortunately it all seems to have gone quiet as far as progress on the milled-ali-reed-pan box I was discussing is concerned... :-(

Needs someone with both the skill and inclination I guess. I try to keep this tread going, albeit slowly and have also copied what seemed useful (however wacky) ideas in from elsewhere. Read the whole lot through this morning - it's actually become a resource?

But many of the strokes of genius still await physical incarnation, yes. 

Would 3D-printed blocks work? :|glug

Consumer-grade plastic 3D printing is slow, weak and expensive for anything that isn't very small. I looked at this earlier this year for something about half the size of a reed block and the cheapest cost was about £40.

To get anything more rigid than wood -- which is the whole point -- you'd have to go to one of the sintered-metal (laser-fusion) 3D printers, and the cost for this is at least an order of magnitude bigger, a set of reed blocks would cost at least £2000.

It's way cheaper to CNC-mill them (or it, if the reeds are flat-mounted) out of a block of aluminium, the issues are doing the design and then finding someone to do one-off manufacture cheaply because these techniques are normally used to build expensive stuff...
Title: Re: The 21st Century Box
Post by: ChrisLDD on April 25, 2015, 02:44:56 PM
Deeply interested. Alu blocks was an early idea in this "nothing barred" thread, though it didn't seem to come together until Ian's post last june. Great to see a practical manifestation! Were they computer control milled?

But these are - sort of modular sub-blocks? How do you fix them in without vibration and those "wolf" notes referred to earlier?  Otherwise you are perhaps just moving the "fix" issue along a bit to a different component.

This looks really interesting …

Yes, CNC made. Spent last 6 months learning all about CNC, plus the CAD and CAM packages - now finally in a position to start making stuff!
These were just test pieces. Currently working on full reed-blocks for 12 bass.

Title: Re: The 21st Century Box
Post by: IanD on April 27, 2015, 06:15:16 PM
Deeply interested. Alu blocks was an early idea in this "nothing barred" thread, though it didn't seem to come together until Ian's post last june. Great to see a practical manifestation! Were they computer control milled?

But these are - sort of modular sub-blocks? How do you fix them in without vibration and those "wolf" notes referred to earlier?  Otherwise you are perhaps just moving the "fix" issue along a bit to a different component.

This looks really interesting …

Yes, CNC made. Spent last 6 months learning all about CNC, plus the CAD and CAM packages - now finally in a position to start making stuff!
These were just test pieces. Currently working on full reed-blocks for 12 bass.

I assume you're getting the actual milling done by an engineering shop?
Title: Re: The 21st Century Box
Post by: ChrisLDD on April 27, 2015, 07:40:18 PM
I assume you're getting the actual milling done by an engineering shop?

I'm actually doing it all myself ... that's why it's taken so long.
3-axis CNC mill using a 2.5D milling strategy (no fancy 5-axis milling I'm afraid.)
Had a few issues with feeds and speeds and broke a few carbide cutters on the way, but seem to have this under control now.
Work-holding/clamping is the current headache!
Title: Re: The 21st Century Box
Post by: IanD on April 28, 2015, 05:30:51 PM
I assume you're getting the actual milling done by an engineering shop?

I'm actually doing it all myself ... that's why it's taken so long.
3-axis CNC mill using a 2.5D milling strategy (no fancy 5-axis milling I'm afraid.)
Had a few issues with feeds and speeds and broke a few carbide cutters on the way, but seem to have this under control now.
Work-holding/clamping is the current headache!

What's your maximum working area?

Ian
Title: Re: The 21st Century Box
Post by: ChrisLDD on April 28, 2015, 06:57:07 PM
300mm x 250mm ... just about big enough.
Title: Re: The 21st Century Box
Post by: Owen Woods on April 30, 2015, 10:30:21 PM
Lovely work Chris, looking forward to seeing how it develops.
Title: Re: The 21st Century Box
Post by: Chris Ryall on June 23, 2015, 10:35:53 AM
The blues box has been promised for the autumn - fingers crossed. Meanwhile here is a nice developing  board conversation on reed fixation, wax, pins, substitutes and … even cylinder head gaskets!

  http://forum.melodeon.net/index.php/topic,17083.0.html

[ed] … appalling typos corrected!
Title: Re: The 21st Century Box
Post by: Chris Ryall on June 26, 2015, 11:39:59 PM
One of the nice little touches on this box is a gravity-operated internal bellows lock. Turn it upside down and the internal latch engages. Turn it into playing orientation and it drops open.  Simple, but a neat trick! Graham

Now that's a good idea?  ::)
Title: Re: The 21st Century Box
Post by: Owen Woods on June 29, 2015, 02:29:29 PM
A common system on the Schweizerorgeli: http://melodeonmusic.com/2012/05/30/inside-and-out-part-3-schwyzerorgeli/
Title: Re: The 21st Century Box
Post by: Chris Ryall on September 09, 2015, 12:18:27 PM
Link to agonised choices being made in the design and construction of an experimental 2-row kniri 'Blues' melodeon

   http://forum.melodeon.net/index.php/topic,16334.msg214889.html#msg214889
Title: Re: The 21st Century Box
Post by: robotmay on September 09, 2015, 01:41:37 PM
Not sure if it was mentioned back in a previous post, but has anyone considered laser cutting reedblocks from plywood (or indeed, aluminium)? I've been wondering if it would be possible to build up a reedblock in laser-cut layers, and whether it would have improved stability over normal wooden blocks. Unfortunately I don't have any ability to try it for myself for now, but it might be worth exploring as an alternative to milling them.
Title: Re: The 21st Century Box
Post by: Owen Woods on September 09, 2015, 09:11:32 PM
Been there, done that. The surface finish isn't very good so I rejected it. You also want to graduate depth which is more tricky. The way to do it is to mill the blocks with a CNC mill rather than laser cutting it.
Title: Re: The 21st Century Box
Post by: IanD on September 10, 2015, 04:54:44 PM
Isn't that what Bergflodt does? I'm sure I saw a video of the layers being laser-cut...
Title: Re: The 21st Century Box
Post by: robotmay on September 10, 2015, 04:58:39 PM
Ah ha, I thought I couldn't have just invented the idea; you are quite right Ian: https://www.youtube.com/watch?v=6qAaNlVZHnw
Title: Re: The 21st Century Box
Post by: Owen Woods on September 11, 2015, 07:36:26 PM
Olav's laser is better than mine! I do think that using a CNC mill is a better way of doing it though.
Title: Re: The 21st Century Box
Post by: diatonix on September 17, 2015, 08:07:26 PM
I only use this method when making reed chambers that are glued straight on to the face board. They are made in a matter of minutes. I prefer making all the other reed blocks in a more traditional fashion.
Title: Re: The 21st Century Box
Post by: Dave Sawdon on September 18, 2015, 12:12:57 PM
I'd be interested in hearing more about the lasers that people are using. I picked-up a CNC mill (Denford Starmill + Mach3) a while ago but haven't really used it yet; I was thinking of looking around for a laser to attach to the head as an experiment.

Dave
Title: Re: The 21st Century Box
Post by: Rob2Hook on February 13, 2016, 05:03:05 PM
Also, aluminium kerf can be collected and recycled, so it's not really wasted. However, wood waste/kerf is much less practicable to re-use.

True on the scale of box making, but I bet many of our kitchen units are made from it!

Rob.
Title: Re: The 21st Century Box
Post by: Chris Ryall on May 23, 2016, 06:15:03 PM
Link to a glochenspeil CBA implementation, spotted in Granoble
Title: Re: The 21st Century Box
Post by: Chris Ryall on August 03, 2016, 09:36:14 AM
link to discussion of the Briggs "carbon fibre" melodeon (http://forum.melodeon.net/index.php?topic=19129.new#new)
Title: Re: The 21st Century Box
Post by: stevejay on August 03, 2016, 06:36:42 PM
Didn't read all the replies.
Was this a Doors reference? 8)
Title: Re: The 21st Century Box
Post by: Chris Ryall on August 04, 2016, 12:53:55 PM
No idea Stave. Click the link and read it. This thread is essentially being used as an index to new ideas. If people choose to post those elsewhere I thing the discussion should also take place there.
Title: Re: The 21st Century Box
Post by: IanD on August 04, 2016, 01:15:14 PM
link to discussion of the Briggs "carbon fibre" melodeon (http://forum.melodeon.net/index.php?topic=19129.new#new)
Ooh, as an engineer I really respect that... ;-)
Title: Re: The 21st Century Box
Post by: Anahata on January 26, 2017, 12:29:57 PM
I met Mike Nelson and Karen Tweed in a session last night. I know Mike as a Northumbrian pipe maker amongst other things, but he has all sorts of engineering skills I didn't know so much about. He and Karen are collaborating on improving the design of a piano accordion and he's documenting it all on his web site (http://www.machineconcepts.co.uk/accordion/accordion_project.htm).

Despite being PA focused, much of it is relevant to melodeons too: reducing weight (of casing, bellows and reed blocks), making the action faster etc. Worth a look.
Title: Re: The 21st Century Box
Post by: malcolmbebb on January 26, 2017, 06:15:28 PM
.. all sorts of engineering skills...
Including writing a half-decent spec before he starts  (:) :||:
Title: Re: The 21st Century Box
Post by: bellowpin on January 26, 2017, 07:35:17 PM
.. all sorts of engineering skills...
Including writing a half-decent spec before he starts  (:) :||:
  his attempts to design lighter weight bass reedblocks as led him to a trianglular shape.  someone should mention the fact that the reed tips swing,and require some clearance within the reedblock.   a new mind can come up with many ideas ,which is great.there then as to be a process of testing ( mentally or physically) to weed out the real gems.
  reducing the weight makes sense ,and there are new materials to try.  we should remember that a lot of "classic"melodeons are made from materials chosen for low cost and ease of manufacture.
  making a one-off prototype with alternative composite type construction is one engineering challenge, but doing a production run at a competitive price,is another.
    I hope we shall see some positive results ,that will stimulate further thoughts on this topic.
       brian..
Title: Re: The 21st Century Box
Post by: Chris Ryall on January 26, 2017, 10:13:12 PM
That was the whole idea of this thread.   Materials science has made exceptional strides since the melodeon was invented.   More ideas please :|glug
Title: Re: The 21st Century Box
Post by: Anahata on January 26, 2017, 10:51:38 PM
  his attempts to design lighter weight bass reedblocks as led him to a triangular shape.  someone should mention the fact that the reed tips swing,and require some clearance within the reedblock.

Is there some good reason why you can't mount the reeds with the tips towards the fat edge of the block?
Title: Re: The 21st Century Box
Post by: Chris Ryall on January 26, 2017, 10:56:55 PM
Keep up the good work … chaps  (:)
Title: Re: The 21st Century Box
Post by: playandteach on January 26, 2017, 11:21:03 PM
Is there some good reason why you can't mount the reeds with the tips towards the fat edge of the block?
I was thinking that there would be, as often the valveless smaller reeds are inverted on the last two reeds on the block, I'm assuming that the others aren't for a good reason. Or is it just so the big reeds don't bash into those on the next block, as they are often closely mounted? I've had to have one of my treble blocks shaved at a better angle so that the blocks can tilt away from each other more for this reason.
Title: Re: The 21st Century Box
Post by: Theo on January 26, 2017, 11:35:16 PM
Is there some good reason why you can't mount the reeds with the tips towards the fat edge of the block?
I was thinking that there would be, as often the valveless smaller reeds are inverted on the last two reeds on the block, I'm assuming that the others aren't for a good reason. Or is it just so the big reeds don't bash into those on the next block, as they are often closely mounted? I've had to have one of my treble blocks shaved at a better angle so that the blocks can tilt away from each other more for this reason.

That's one reason, tip clearance.  The blocks are closest at the bottom.   The second is access for tuning.   When the reed tips are upwards there is good access to the reeds for tuning.  Not so when the reeds point downwards.
Title: Re: The 21st Century Box
Post by: Chris Ryall on June 29, 2017, 11:52:48 AM
Link to Are roller bearings resin levers a good idea? (http://forum.melodeon.net/index.php/topic,20770.0/topicseen.html) thread
Title: Re: The 21st Century Box
Post by: Chris Ryall on September 06, 2017, 08:11:28 PM
New ideas with respect to the air hole

http://forum.melodeon.net/index.php/topic,20966.0.html
Title: Re: The 21st Century Box
Post by: Mike Hirst on March 24, 2018, 12:44:44 AM
last summer I retro fitted an East German C#/D with an arduino board so that I can use OSC to control Pure Data. It worked pretty good as a replacement for the redundant and rather weedy bass mech. I also considered using some kind of gyroscope mechanism to give another control option. I haven't quite figured that one yet. Whilst googling new breed midi/OSC controllers (Tangible Auditory Interfaces) I came across this interesting project:

http://3dmin.github.io/

I was particularly taken with the legstraps (http://3dmin.github.io/build/legstraps.html) - something that I can see useful as method for enabling single handed interaction.
Title: Re: The 21st Century Box
Post by: Chris Rayner on March 24, 2018, 11:46:12 AM
It’s squeezeboxes, Jim, but not as we know them.😳
Title: Re: The 21st Century Box
Post by: Julian S on March 24, 2018, 12:39:24 PM
It’s squeezeboxes, Jim, but not as we know them.😳

I presume that all this will help in playing in zero gravity. In space no one can hear you squeeze...

J
Title: Re: The 21st Century Box
Post by: Chris Ryall on March 24, 2018, 02:54:03 PM
Thanks for all the humour chaps  ;D

I've been trying to keep this thread as a clean repository of melnet constuction ideas so … enough said  ;)
Title: Re: The 21st Century Box
Post by: Chris Ryall on June 07, 2018, 07:12:28 AM
Link to 2018 discussion on plywood versus solid (http://forum.melodeon.net/index.php/topic,22376.0.html) construction. Carbon fibre also discussed.
Title: New approach to the modal keyboard! Bit like Celtic Harps?
Post by: Chris Ryall on December 15, 2019, 03:36:34 PM
Click the header links for 2019 thread


Great tune and playing!  But what key is his box? and make?   Tune is D minor?  Am I hearing a low C# which isn't there? 


His box is pretty new and made by Jérémie Vanglabeke. It is possible to change the mode of the scale via the buttons behind the fingerboard.
Title: Re: The 21st Century Box
Post by: Chris Ryall on March 24, 2020, 08:41:52 PM
Link to new “hangar strap” design for bass end

 http://forum.melodeon.net/index.php/topic,25217.msg300443/topicseen.html#msg300443
Title: Re: The 21st Century Box
Post by: Chris Ryall on March 25, 2020, 08:41:36 AM
Multiple new ideas from a self maker

  http://forum.melodeon.net/index.php/topic,25229.0/topicseen.html#msg300467
Title: Re: The 21st Century Box
Post by: Chris Ryall on December 02, 2020, 07:13:59 PM
Comment from Québec on Martel Accordèons. Rare earth magnets! No pins 🤔

    http://forum.melodeon.net/index.php/topic,26330.0.html
Title: Re: The 21st Century Box
Post by: Chris Ryall on December 02, 2020, 07:51:41 PM
And a thread on “quiet action” 🤫

   http://forum.melodeon.net/index.php/topic,26272.0.html
Title: Re: The 21st Century Box
Post by: Chris Ryall on February 05, 2021, 04:01:54 PM
Loïc Étienne of Auvergne has invented the «modaléon». An otherwise “simple 1-row instrument”
with registers behind right keyboard to flatten the 3rd, 6th and 7th notes of its basel D major scale.

 -Y-‘s article   http://forum.melodeon.net/index.php/topic,26620.0.html

 video: Loïc explaining it: http://forum.melodeon.net/index.php? (in French)

Available scales

registers      scale

3M 6M 7M    D diatonic major
3M 6M 7m    D mixolydian
3M 6m 7m    D mixolydian b6 (mode of G melodic minor)
3M 6m 7M    D harmonic major

3m 6m 7m    D aeolian minor
3m 6M 7m    D dorian minor
3m 6m 7M    D harmonic minor
3m 6M 7M    D melodic minor

   
Title: Re: The 21st Century Box
Post by: TapTheForwardAssist on February 07, 2021, 04:26:52 AM
I haven't followed this whole saga, but I will say if you're pondering design modernization, take a look at the very innovative concertinas being made by Flying Duck Concertinas in the UK. Hugely economical models (and happen to be vegan), based on laser-cut plywood and paper bellows, that are getting positive response and lengthy backorders:

https://www.flyingduckconcertinas.co.uk/ducklings.html
Title: Re: The 21st Century Box
Post by: Chris Ryall on February 07, 2021, 03:47:24 PM
Thanks. There’s actually quite a few innovations going on.

Invite other melnetters to look through this archive and pass opinion on what works, what doesn’t

My “best innovations” are the Gaillard “gulp air like a whale” air button, and the 18 button Grenoble, but as actioned by Gaillard and othe4s  “all 12 basses on both directions” left end. 

🤔
Title: Re: The 21st Century Box
Post by: Chris Ryall on September 24, 2021, 09:33:48 PM
New grille ideas from Miguel Gramontain, (French Pyrenees)

    https://youtu.be/-3o2Kpg-XRQ

Title: Re: The 21st Century Box
Post by: Chris Ryall on November 30, 2021, 01:22:05 PM
  A big step forward! 👍

I attach a video of a fella on the Facebook “concertinas are cool” group playing a 3-D printed instrument. I understand that it is not just the casing, but also the reeds! I’m not sure about the buttons or straps. The innovator is Edward Jay.

 It’s one of those Facebook videos, you might need to be a member to watch it 🥴

There is mention of Chris Marriott of this parish, having played the instrument. Would be interested in his feedback? 🙂

  https://www.facebook.com/100003591262656/posts/4240044839458516/
Title: Re: The 21st Century Box
Post by: Lester on November 30, 2021, 01:30:48 PM
  A big step forward! 👍

I attach a video of a fella on the Facebook “concertinas are cool” group playing a 3-D printed instrument. I understand that it is not just the casing, but also the reeds! I’m not sure about the buttons or straps. The innovator is Edward Jay.

 It’s one of those Facebook videos, you might need to be a member to watch it 🥴

There is mention of Chris Marriott of this parish, having played the instrument. Would be interested in his feedback? 🙂

  https://www.facebook.com/100003591262656/posts/4240044839458516/ (https://www.facebook.com/100003591262656/posts/4240044839458516/)


The reeds are normal melodeon reeds
Title: Re: The 21st Century Box
Post by: Theo on November 30, 2021, 02:40:15 PM
The buttons and levers are 3D printed as are all the parts that would usually be made of wood.
Bellows, springs and reeds are made the old fashioned way.
Title: Re: The 21st Century Box
Post by: Chris Ryall on November 30, 2021, 03:19:10 PM
Not as hot as expected then 😕

Title: Re: The 21st Century Box
Post by: Roger Hare on November 30, 2021, 03:32:29 PM
  A big step forward! 👍

I attach a video of a fella on the Facebook “concertinas are cool” group playing a 3-D printed instrument. I understand that it is not just the casing, but also the reeds...

It’s one of those Facebook videos, you might need to be a member to watch it...
There are YouTube videos of the concertina(s), so you don't need to sign up with FaceBook:

https://www.youtube.com/watch?v=vE55WHTo-lU
https://www.youtube.com/watch?v=W0azUEDu47I
https://www.youtube.com/watch?v=mHcwQnDzaBo

See also:

http://edwardjay.net/paragraphsView.aspx?siteid=38&headerid=60&siteHeader=Home
https://bibliolore.org/2020/09/01/a-3d-printed-concertina/

There's at least one thread on concertina.net:

https://www.concertina.net/forums/index.php?/topic/21625-edward-jays-3d-printed-ec/

I also know (private email) that he's recently developed an Anglo version...

https://www.youtube.com/watch?v=rsE5pnSwS4E
Title: Re: The 21st Century Box
Post by: Stiamh on November 30, 2021, 06:02:16 PM
I also know (private email) that he's recently developed an Anglo version...
https://www.youtube.com/watch?v=rsE5pnSwS4E

The instrument in the facebook video is an Anglo.

To add to Lester's comment about the melodeon reeds: the tuning would appear not to be quarter-comma meantone or some other softer temperament. The chords are pretty horrible.
Title: Re: The 21st Century Box
Post by: Roger Hare on December 01, 2021, 05:42:58 AM
The instrument in the facebook video is an Anglo.
Ah! I couldn't look-see as I don't do FaceBook...
Title: Re: The 21st Century Box
Post by: Chris Ryall on December 01, 2021, 01:25:51 PM
Just received this video, personal communication. It is mentioned above, and is a nice clear demonstration of what is being done.

I think there are useful innovations in this, which might go onto inform 21st century Melodeon design.

… which is what this thread is intended to be about. Please keep ideas coming folks 👍

    https://youtu.be/rsE5pnSwS4E
Title: Re: The 21st Century Box
Post by: Chris Ryall on February 16, 2022, 01:47:08 PM
Another great idea from Miguel Gramontain. A movable grill changing the tone of your accordion, at will👍

https://www.youtube.com/watch?v=-3o2Kpg-XRQ
Title: Re: The 21st Century Box
Post by: Winston Smith on February 16, 2022, 02:55:53 PM
"Another great idea"

Haven't you shown us this before, Chris? Or was it just something similar? It's reminiscent of the radiator blinds on the old wagons I used to work on as a youth.
Title: Re: The 21st Century Box
Post by: Chris Ryall on February 16, 2022, 03:58:54 PM
I was wondering about that, wasn’t sure. I think the video a nice one however.  🤔 Maybe I should go through this pile of stuff  Pick best ideas and start again, in summary?  We are … some way  towards our “22nd century box” thread, after all!
Title: Re: The 21st Century Box
Post by: Chris Ryall on December 02, 2022, 10:05:27 AM


   Discussion as to the relative merit of calf v kangaroo leather for valves

      http://forum.melodeon.net/index.php?topic=28792.msg343774#msg343774
Title: Re: The 21st Century Box
Post by: Peter Cane on December 18, 2022, 03:48:11 AM
Hi Chris.
So its the 21st century box.
I am a pain in the **** with all my posts I know..
I am a novice trying to learn Melodeon repair for my own satisfaction and the fascination of it all being the key point.
Okay...so what I have found with " Bellows" and as a novice is there is a lot to be desired.
1 We rely on diamond shaped very thin leather at the bellows to complete the air tight seal.
2 We rely on specially formed chrome plated L shaped metal clips to hold the corners of the bellows in shape and to cause air tightness......these, with age corode and form unsightly Copper residue from the plating process.
3 Manilla cardboard for the bellows has just got to be reconsidered by replacement as you know, repair enthusiasts cannot lay their hands on it.
4 The fashion in which bellows are currently manufactured calls for formed cardboard relying on diamond shaped leather inserts at the corners in which to make the whole air tight.
...woah. Hoh......dodgey?????
5 Then the whole is dressed with very time consuming " Bellows Tape" which takes forever and a day to remove and considerable skill to replace.
( I am retaping a bellows right now which is the reason for my reply to your 21st century box.
If you do not mind me saying....
What ( bellows wise) is needed is simply a PLASTIC!!! Set of bellows.
Naturally they will have to be of the correct elastisity and fibre.
They will have to be manufactured professionally and to one purpose and in various sizes
Hallo.....CHINA!!!!
Our friends in China can manufacture anything we want ( If you are willing to pay) ...which is very fair.
They have made musical instruments for thousands of years.
The bellows in plastic, as I see it could be very decorative, and in various colours.
Modern technology can make a beautiful set.
What I see....is really Old Hat.
I understand wood, resonance,timre, Leather reed valves etc etc but the bellows issue needs a good look into options?
Only my two Australian Cents.
Pete.

Title: Re: The 21st Century Box
Post by: Theo on December 18, 2022, 09:37:49 AM
Our friends in China can manufacture anything we want ( If you are willing to pay) ...which is very fair.

And our friends in Italy will do the same with a traditionally made bellows, in the exact size and specifications you require.  Plastic construction often has a big upfront cost for moulds and dies.  No problem if you want thousands of the exact same item but not goo if you need hundreds of different shapes and sizes.
Eddy Jay is making very nice concertinas now using 3D printing.  He still uses bellows and reeds made in the traditional way.
Title: Re: The 21st Century Box
Post by: Anahata on December 18, 2022, 09:48:14 AM
I'm not sure that any plastic has sufficient endurance with the constant flexing that happens at bellows corners. Leather is remarkably durable stuff.
Title: Re: The 21st Century Box
Post by: MikeK on December 18, 2022, 11:04:08 AM
 
 We rely on specially formed chrome plated L shaped metal clips to hold the corners of the bellows in shape and to cause air tightness......these, with age corode
 and form unsightly Copper residue from the plating process.


 Before bellows tape is applied, metal corners can be rubbed down with a Scotchpad or something similiar  to give a nice bright brass finish.
Title: Re: The 21st Century Box
Post by: Tone Dumb Greg on December 18, 2022, 11:27:22 AM
I'm not sure that any plastic has sufficient endurance with the constant flexing that happens at bellows corners. Leather is remarkably durable stuff.

It depends what you mean by plastic, I suppose. The laminated fabric construction used to make the  bellows that ptotect CNC axes survives many thousands of work hours, but it's a higher density  material, compared with leather and card which means heavier and there are still construction issues turning it into  an efficient and durable reciprocating air pump.
Title: Re: The 21st Century Box
Post by: Peadar on December 18, 2022, 11:46:17 AM

 We rely on specially formed chrome plated L shaped metal clips to hold the corners of the bellows in shape and to cause air tightness......these, with age corode
 and form unsightly Copper residue from the plating process.


 Before bellows tape is applied, metal corners can be rubbed down with a Scotchpad or something similiar  to give a nice bright brass finish.

Some of the better late 19th and early 20th century ones are brass and don't/hardly corrode.....Others appear to be tinplate and if a box has spent years stored in a damp climate inevitably show signs of rust apart from anything else.
Title: Re: The 21st Century Box
Post by: Lester on December 18, 2022, 01:00:16 PM
The laminated fabric construction used to make the  bellows that protect CNC axes survives many thousands of work hours,
Almost certainly not air tight though?
Title: Re: The 21st Century Box
Post by: Tone Dumb Greg on December 18, 2022, 05:45:52 PM
The laminated fabric construction used to make the  bellows that protect CNC axes survives many thousands of work hours,
Almost certainly not air tight though?


Air tight is certainly not part of the specification, but water resistant is. I'm not recommending anyone use it is manufactured just giving it a quizzical nod as a flexible, durable way of making bellows out of man made materials. I never looked closely at how they were put together. I suspect the construction is not that different from accordion bellows.

Peter's suggestion of plastic referred, I suspect, to plastic panels, rather than card panels. A water resistant   set of bellows is a step towards a melodeon that could be played in the rain. Just add plastic reeds that sound as good as steel reeds...?
Title: Re: The 21st Century Box
Post by: Lester on December 18, 2022, 05:56:48 PM
a melodeon that could be played in the rain.
A Hohner Pokerwork
Title: Re: The 21st Century Box
Post by: Tone Dumb Greg on December 18, 2022, 06:27:48 PM
a melodeon that could be played in the rain.
A Hohner Pokerwork

...and a cape.
Title: Re: The 21st Century Box
Post by: Matthew B on December 18, 2022, 07:53:25 PM
Leather is remarkably durable stuff.

Which is probably why so many animals are coated in it . . .
Title: Re: The 21st Century Box
Post by: Chris Ryall on December 18, 2022, 09:56:55 PM


   Very little on advances in bellows construction in the … previous 250 or so posts 🤔

   Any and all new ideas are welcome …
Title: Re: The 21st Century Box
Post by: Peter Cane on December 19, 2022, 07:31:58 PM


   Very little on advances in bellows construction in the … previous 250 or so posts 🤔

   Any and all new ideas are welcome …
[/quote
Thats why I suggested plastic bellows.
I did not mean as someone thought, just the panels but one complete unit.
To be honest I think the answer lies in an electronic accordion/ melodeon and am aware that Roland have already invented it.
I say this as electronics can provide purcussion and backing tracks etc which has got to be great fun.
More importantly we all live huddled up close to neighbours in our ever smaller more compact houses and we have to live together. To be able to practice your melodeon with ear phones is a great plus I think?
On the bellows front there just has to be something out there that would work as well but not so labour intensive.
Concertina builders have it made as there are already circular plastic bellows in service, just turn the sound boxes in a lathe. Voila...done away with hexagons.

Title: Re: The 21st Century Box
Post by: Peter Cane on December 19, 2022, 07:35:44 PM
Sorry Chris and all. It was me that made the last comment not you as the post implies.
I accept all blame and stand fully in the firing line.
Peter
Title: Re: The 21st Century Box
Post by: Tone Dumb Greg on December 19, 2022, 08:26:35 PM

...To be honest I think the answer lies in an electronic accordion/ melodeon and am aware that Roland have already invented it.
I say this as electronics can provide purcussion and backing tracks etc which has got to be great fun.
More importantly we all live huddled up close to neighbours in our ever smaller more compact houses and we have to live together. To be able to practice your melodeon with ear phones is a great plus I think?...

You're right. There are various midi systems available already, which address your idea. Roland is one. There are few peoplel doing  bespoke midi systems  for incorporation into existing boxes. There is at least one person doing this as a service.

I think the most highly regarded midi melodeon system  is probably the Streb. This is a custom manufactured midi instrument which gives the nearest to a natural sound I have heard on an electronic melodeon.

There is plenty of discussion on all of these on this site, including a Roland user group. http://forum.melodeon.net/index.php?topic=7311.msg339132#msg339132

It's worth doing a search for Streb

You may be right that these count as 21st C boxes, but I can't remember them being included (I may well be wrong).

Quote

Thats why I suggested plastic bellows.
I did not mean as someone thought, just the panels but one complete unit...

...On the bellows front there just has to be something out there that would work as well but not so labour intensive.
Concertina builders have it made as there are already circular plastic bellows in service, just turn the sound boxes in a lathe. Voila...done away with hexagons.

I suggested that plastic panels might be what you meant, sorry if I got it wrong  ::).

Plastic is a very broad term and encompasses a variety of materials and methods of manufacture and assembly. I'm still not quite sure what you have in mind. It would be great if you could enlarge on your ideas. Maybe an example of the plastic concertina?

Something like this?

https://www.ebay.co.uk/itm/373997882292?chn=ps&_trkparms=ispr%3D1&amdata=enc%3A1DiyK6a0XToi-0eoJQgDeXQ92&norover=1&mkevt=1&mkrid=710-165583-325246-2&mkcid=2&mkscid=101&itemid=373997882292&targetid=1818614372344&device=c&mktype=pla&googleloc=9045284&poi=&campaignid=18999346222&mkgroupid=143056601279&rlsatarget=pla-1818614372344&abcId=9303659&merchantid=6995734&gclid=Cj0KCQiAtICdBhCLARIsALUBFcGno_oZsiNcmH7-9YGulqyfMGP41OASLwuOMB9TT3dcWLY6qV5qtuQaAihDEALw_wcB



Title: Re: The 21st Century Box
Post by: Peter Cane on December 19, 2022, 10:25:26 PM
Tone dumb Greg....yes basically those are the kind of bellows I was referring to.
They are made in different sizes to cater for dust covers in hydraulic apparatus.
However I have never seen rectangular types.
I dont think they exist.
All i am saying is that "If" they were to exist in various sizes then they would save a lot of hard work making them.
No need for bellows corners, leather diamonds and bellows tape.
Title: Re: The 21st Century Box
Post by: Tone Dumb Greg on December 20, 2022, 12:03:00 AM
...However I have never seen rectangular types.
I dont think they exist...

They certainly exist:
https://giessecaps.com/products/bellows-and-other-rubber-articles/rectangular-rubber-bellows/

A lot of work might be required to devlop a useable product, though. Factors such as elasticity and lack of structure come to mind as issues.  I'm sure there are plenty more.  An internal fame/set of frames might help

I wonder what concertina manufacturers have done. I've never seen anything like that. A quick search didn't bring anything useful up.
Title: Re: The 21st Century Box
Post by: tirpous on December 20, 2022, 04:54:17 PM
There you go, no more rusty corners, high-tech(?) bellows from clothes dryer flexible exhaust duct !

https://www.facebook.com/CarrefourMondialAccordeon/videos/1386354495102831 (https://www.facebook.com/CarrefourMondialAccordeon/videos/1386354495102831)

Probably best used on dry-tuned boxes...  ;)
Title: Re: The 21st Century Box
Post by: Theo on December 20, 2022, 05:15:20 PM

I wonder what concertina manufacturers have done. I've never seen anything like that. A quick search didn't bring anything useful up.


The concertinas I’ve seen with plastic bellows were toys.
Title: Re: The 21st Century Box
Post by: Peadar on December 20, 2022, 08:22:04 PM
[quote author=Tone Dumb Greg link=topic=7840.msg344307#msg344307

They certainly exist:
https://giessecaps.com/products/bellows-and-other-rubber-articles/rectangular-rubber-bellows/

A lot of work might be required to devleop a useable product, though.
[/quote]

It might not take much work at all to do a prototype, with a couple of bellows ends cut from plywood and attached to a rectangular rubber bellows with rubber adhesive,  and  the ends of an old German type, screwed onto the plywood ends. Just saying. I am too far from retirement to indulge myself in the experiment. Yet.
Title: Re: The 21st Century Box
Post by: Peter Cane on December 20, 2022, 10:15:33 PM
There you go, no more rusty corners, high-tech(?) bellows from clothes dryer flexible exhaust duct !

https://www.facebook.com/CarrefourMondialAccordeon/videos/1386354495102831 (https://www.facebook.com/CarrefourMondialAccordeon/videos/1386354495102831)

Probably best used on dry-tuned boxes...  ;)
Well the idea is there but they are really ghastly.
I had in mind a harder plastic which is flexible but also retains its stiffness like card.
Title: Re: The 21st Century Box
Post by: tirpous on December 21, 2022, 02:11:52 AM
Quote
Re: The 21st Century Box
« Reply #261 on: Yesterday at 10:15:33 PM »
ReplyQuote
Quote from: tirpous on Yesterday at 04:54:17 PM
There you go, no more rusty corners, high-tech(?) bellows from clothes dryer flexible exhaust duct !

https://www.facebook.com/CarrefourMondialAccordeon/videos/1386354495102831

Probably best used on dry-tuned boxes...  ;)
Well the idea is there but they are really ghastly.
I had in mind a harder plastic which is flexible but also retains its stiffness like card.

Well it was mostly about the idea, and not too serious.  But it seems these ducts come in a variety of materials, some of which may be suitable for bellows purpose.  https://www.novaflex.com/productcart/pc/Novaflex%C2%AE-Industrial-Ducting-c32.htm (https://www.novaflex.com/productcart/pc/Novaflex%C2%AE-Industrial-Ducting-c32.htm)
Title: Re: The 21st Century Box
Post by: Kimric Smythe on December 21, 2022, 07:21:29 AM
Some companies like Hohner and Weltmeister have tried replacing bellows gussets with a synthetic rubberized fabric, this has a much more limited lifespan than leather. Most of these bellows from this era are useless now (looking at you Arette) Because the build was different they are also hard to replace.
 Stock bellows last for 25-100 years if taken care of , and can be repaired.

one thing i learned when I was working on lightening the new Supita when I did some R&D for Weltmeister was that you need to look at what other things are affected when you make a change. I was working with magnesium and titanium and they sort of act like aluminum and steel but they require much different handling and manufacturing tech. Ti will destroy your stamping dies for example, and mag has fire issues during fabrication and has some interesting characteristics that you can take advantage of but can also complicate fabrication.
 Most people are probably not aware that carbon fiber reacts badly with aluminum in damp environments and needs a dielectric coating at contact points to avoid long term problems.
Title: Re: The 21st Century Box
Post by: Chris Ryall on December 21, 2022, 07:46:42 AM


   🤔 so 19th century technology … has yet to be improved upon!
Title: Re: The 21st Century Box
Post by: Tone Dumb Greg on December 21, 2022, 07:53:36 AM
I imagine it would be difficult to make a fabric bellows, with a spiral core, that was acceptably silent in use.

The 19C solution, based on a series of hinged compartments still seems the most effective approach. Having said that, construction from moisture resistant materials should be possible and would be a distinct improvement. Ask anyone who gets nervous when they play out on a muggy day.

Now, about moisture resistant reeds. Any ideas...?
Title: Re: The 21st Century Box
Post by: Kimric Smythe on December 21, 2022, 07:59:01 AM
My take was that a lot of people spent a lot of time up into the 60's trying to improve on things, and all the low hanging fruit had been picked. My take was that we are not building an accordion but a space ship. These things all come at a higher cost. You may also loose the ability to repair it without special tools or equipment.

 Bellows are a special problem since they must have no pop as the air pressure reverses , this is why the bellows are mostly stiff with only the leather gussets at the inside corners.
 
Title: Re: The 21st Century Box
Post by: Peter Cane on December 22, 2022, 04:01:15 AM
There is a lot to be said about " Bellows".
I have just re taped a set and as I went through the long process my mind went through..." Why did they do it this way?"
It all made ultimate sense including the " animal " addition of Diamond shaped leathers of a specific size, thickness and subtleness.
I really pondered as to how this process can be modernized to include modern technology and developements but at the mo I am stuck for alternatives.
I have made a few violins in my time but the same concept returns every time.
They, like Melodeons, have evolved over time and the best techniques are in place .
Is'nt it thoughtworthy that these old techniques cannot or are hard to replace?
You may ask..." Why replace with what works?"
My answer is that we restorers now find it very hard to replace old methods with their ingredients with the modern mediums we have to hand.
Its all to do with a " dying Art Form" that any self respecting Melodeon player will accept...or in fact .... " Not ".
Otherwise.....your input to the 21st Century Box Sir?
Peter
Title: Re: The 21st Century Box
Post by: Kimric Smythe on December 22, 2022, 06:33:34 AM
I don't mind that the bellows are made out of 19th century materials. This makes it more accessible without factory support, and probably more eco friendly.

 Some of the modern compounds like silicone might work, but are nearly impossible to glue to so that presents a problem. I have also run into problems with some of the exotic adhesives failing after a period of time.
 The time that an accordion is expected to last is much longer than a car or a phone, they can easily outlast an owner. This requires different building methods and materials that are known to last and can be obtained 25 years later.
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